Modular Ultracapacitor Energy Storage System Design
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Solution Overview
Problem
There is a need for efficient energy storage and charging solutions that can supplement or replace battery-based systems, particularly in applications requiring high power density, rapid charge/discharge cycles, and long operational life, which ultracapacitors can address due to their superior power density, charge/discharge rates, and chemical stability compared to batteries.
Innovation Solution
A modular integrated ultracapacitor (UCAP) electric energy storage and charging apparatus comprising high-capacity UCAP cells electrically coupled in series or parallel configurations, with a power conversion device capable of charging using AC or DC power sources, and conductive hardware for safe and efficient power routing and module connection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Use of energy by moving object
If batteries are used for energy storage, then energy density is improved, but power density deteriorates
Solution Approach 1:
The system divides the energy storage function into two separate components: batteries for energy storage and ultracapacitors for power delivery. This segmentation allows each component to optimize its specific function without compromise, with the battery providing high energy density and the ultracapacitor providing high power density.
Solution Approach 2:
The patent combines batteries and ultracapacitors into a hybrid energy storage system where both components work together. The battery and ultracapacitor are electrically connected through a power conversion device, creating a unified system that leverages the complementary strengths of both technologies.
2Quantity of substance
If batteries are used for energy storage, then energy storage capacity is improved, but charge/discharge rate deteriorates
Solution Approach 1:
The system separates the energy storage function (battery) from the rapid charge/discharge function (ultracapacitor). The ultracapacitor module handles high-rate charging and discharging operations, while the battery provides sustained energy storage capacity.
Solution Approach 2:
A power conversion device acts as an intermediary between the battery and ultracapacitor, managing power flow and coordinating charge/discharge operations. This intermediary enables the ultracapacitor to absorb or deliver rapid power changes while the battery provides stable energy storage.
3Power
If conventional capacitors are used, then power density is improved, but energy density deteriorates
Solution Approach 1:
The system merges conventional capacitors (ultracapacitors) with batteries in a hybrid configuration. The ultracapacitor provides high power density for burst applications, while the battery supplies high energy density for sustained operation, creating a complementary partnership.
Solution Approach 2:
The system dynamically switches between battery and ultracapacitor based on power demands. The control system monitors load requirements and automatically directs power flow to the appropriate source, optimizing performance for varying operational conditions.
4Power
If ultracapacitors are used for power delivery, then power density is improved, but energy storage capacity deteriorates
Solution Approach 1:
The system segments the power delivery function from the energy storage function. The ultracapacitor module is dedicated to providing high-power bursts, while the battery module handles sustained energy storage, eliminating the need for the ultracapacitor to compensate for limited energy capacity.
Solution Approach 2:
The hybrid system serves multiple functions: the battery provides long-term energy storage, the ultracapacitor delivers high-power bursts, and together they provide comprehensive energy management for diverse application requirements.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular UCAP system provides scalable, efficient energy storage and power delivery with reduced life-cycle costs, high reliability, and environmental friendliness, capable of replacing batteries in various applications by offering flexible configuration options and compatibility with multiple power sources.
Implementation Method 1
UCAPs store energy differently than do batteries. More specifically, energy is stored electrostatically in UCAPs on the surface of the electrode and does not involve chemical reactions as occur in batteries.
Implementation Method 2
conductive hardware to physically connect the cells in series... at least one UCAP terminal rod used to route power within the apparatus
Data Source
AI summary
A modular integrated ultracapacitor-based energy storage and power delivery apparatus (UCAP module) is described. In some embodiments, the UCAP module comprises: at least one ultracapacitor cell coupled together in a series, parallel, or combination of both series and parallel configuration; an integrated charging unit; conductive hardware electrically coupling the ultracapacitors cells together; at least one UCAP terminal rod extending throughout the UCAP module and used to route power within the UCAP module and in some embodiments to other UCAP modules; and a protective casing. In some embodiments the UCAP terminal rod couples the UCAP module to at least one additional UCAP module in a series, parallel, or a combination of both series and parallel configurations. In other embodiments, the UCAP module further comprises connector rods that electrically and mechanically couple the UCAP module to at least one additional UCAP module.


