Modular Ultrasound Probe Assembly for Reconfigurable Geometry

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Solution Overview

Problem

Existing ultrasound probes require multiple geometries for different applications, necessitating a large inventory and lacking flexibility in adapting to specific anatomical constraints.

Innovation Solution

A segmented ultrasound probe design allowing for modular assembly of probe segments with interchangeable interfaces, enabling customizable geometry and multiple aperture configurations for various applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple ultrasound probes of different geometries are kept available for different applications, then the ability to meet requirements of diverse applications is improved, but the inventory complexity and resource consumption increase

Engineering Contradiction:
Improveability to meet requirements of diverse applicationsVSAvoidinventory of ultrasound probes
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The ultrasound probe is divided into multiple interchangeable segments that can be assembled in different configurations. Each segment contains transducer elements and can be independently connected or disconnected, allowing a single probe system to provide multiple geometries and imaging modalities without requiring separate probes for each application.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The probe segments are designed with standardized interfaces and mounting mechanisms that enable a single segment to serve multiple functions. The same segment can be used in different positions and configurations to achieve various imaging geometries, making the probe system universally applicable to diverse medical procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a fixed geometry ultrasound probe is used, then the device structure is simple, but the adaptability to specific anatomical constraints is limited

Engineering Contradiction:
Improveprobe structureVSAvoidadaptability to anatomical constraints
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The probe transitions from a fixed geometry design to a dynamic, reconfigurable structure. Segments can be added, removed, or repositioned based on the specific anatomical constraints of each patient and procedure, allowing the probe geometry to adapt dynamically rather than being static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By segmenting the probe into modular units with standardized connection interfaces, the design maintains relative simplicity while enabling reconfiguration. Each segment is a simple, self-contained unit that can be easily assembled and disassembled, preserving ease of use while providing geometric flexibility.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If probe segments are rigidly connected to form a fixed probe, then the structural stability is improved, but the flexibility in reconfiguration is lost

Engineering Contradiction:
Improvestructural stability of probeVSAvoidflexibility in reconfiguration
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The connection system allows the probe to transition between stable assembled states and reconfigurable states. During operation, segments are rigidly connected to maintain structural stability, but the standardized interfaces enable easy disconnection and reconfiguration between different procedural requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The segmented design with standardized mounting interfaces creates a system where individual segments maintain structural integrity when connected, while the modular nature allows for easy reconfiguration. Each segment is designed to be structurally sound on its own and when assembled with others, providing both stability and flexibility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient use of ultrasound probes in diverse applications by allowing for customizable geometry and reduced inventory, enhancing adaptability and ease of use.

Implementation Method 1

at least one transducer element which is at least partially received in the housing and is adapted to convert electrical energy in sound energy and/or to convert sound energy in electrical energy

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP4401639B1Segmented ultrasound probe
Publication Date: 2026.03.04 BRAINLAB AG
  • EP4401639B1 patent drawingFigure 1A~1B
  • EP4401639B1 patent drawingFigure 2
  • EP4401639B1 patent drawingFigure 3

AI summary

The present invention relates to an ultrasound probe for emitting and/or receiving ultrasound waves, comprising at least one probe segment that includes a housing, at least one transducer element which is at least partially received in the housing and is adapted to convert electrical energy in sound energy and/or to convert sound energy in electrical energy, at least one signal interface connected to the at least one transducer element and adapted to transmit signals corresponding to the emitted and/or received ultrasound waves, at least one mounting interface on the housing, which is adapted to transmit a mechanical load to and from the housing, and in particular is adapted to connect to a corresponding mounting interface of a similar probe segment. The present invention further relates to a corresponding ultrasound probe assembly, a method for determining emission and/or reception characteristics of such ultrasound probe assembly, and a corresponding computer program.