Temporary Support Stand With Stackable Pad Base for Modular Units
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Solution Overview
Problem
Current wood temporary support stands for modular units are expensive, labor-intensive, heavy, difficult to adjust and transport, and prone to damage and deterioration, leading to inefficiencies and safety concerns in construction sites.
Innovation Solution
A stackable, reusable, and easily transportable support stand designed with a top and bottom portion, elevating legs, and a pad system that allows for efficient stacking and deployment, constructed from durable materials with engineering specifications to ensure stability and safety.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Weight of moving object
If wood temporary support stands are used, then they can support modular units above the ground, but they are heavy and difficult to move and lift
Solution Approach 1:
The support stand is divided into multiple detachable components including legs, cross braces, and platform sections that can be separated for easy transport and reassembled at the destination. This segmentation allows workers to handle lighter individual pieces rather than moving entire heavy wooden structures.
Solution Approach 2:
The support stand incorporates collapsible legs and foldable cross braces that can transition between extended and retracted configurations. This dynamic design allows the structure to be compacted for transport and then expanded to full size for use, significantly improving mobility while maintaining structural integrity.
2Ease of manufacture
If wood temporary support stands are used, then they can support modular units, but they are expensive and labor intensive to build
Solution Approach 1:
The support stand consists of pre-fabricated modular components with standardized connection points that can be quickly assembled without requiring specialized construction skills. Each component is designed for simple attachment, reducing both labor intensity and assembly time.
Solution Approach 2:
Multiple structural elements are combined into integrated assemblies where cross braces incorporate connection mechanisms for both the legs and platform. This merging reduces the number of separate assembly steps and simplifies the overall construction process.
3Volume of moving object
If wood temporary support stands are used, then they can support modular units, but they are expensive to transport due to volume of space occupied
Solution Approach 1:
The support stand components are designed to nest within each other when collapsed, with smaller elements fitting inside larger ones. This nesting configuration dramatically reduces the volume required for transport and storage, allowing more stands to be moved in the same space.
Solution Approach 2:
The collapsible design allows the support stands to transition from a large extended configuration during use to a compact folded configuration for transport. This dynamic volume reduction minimizes transportation costs and optimizes space utilization.
4Reliability
If wood temporary support stands are used, then they can support modular units, but the materials deteriorate rapidly from exposure to elements
Solution Approach 1:
The support stand uses composite construction combining corrosion-resistant metal components for the structural frame with weather-resistant materials for the platform and cross braces. This composite approach provides superior resistance to environmental degradation compared to traditional wood construction.
Solution Approach 2:
The material selection and protective coatings are engineered to maintain structural properties over extended periods of exposure to various environmental conditions. This parameter optimization ensures consistent performance and extended service life.
5Reliability
If wood temporary support stands are used, then they can support modular units, but they are prone to break and damage from use and storage
Solution Approach 1:
The use of high-strength metal components and engineered materials provides superior resistance to impact and mechanical damage during handling, transport, and storage. These materials maintain structural integrity under conditions that would damage traditional wood construction.
Solution Approach 2:
The modular component design isolates potential damage to individual parts, allowing damaged sections to be replaced without compromising the entire structure. This segmentation also reduces stress concentration points that could lead to catastrophic failure.
6Reliability
If wood temporary support stands are used, then they can support modular units, but the stability and dependability vary due to craftsmanship quality
Solution Approach 1:
The support stand is manufactured as pre-assembled modular components with standardized dimensions and pre-installed connection hardware. This segmentation allows for controlled factory manufacturing with consistent quality standards, eliminating variability from on-site craftsmanship.
Solution Approach 2:
Multiple structural elements are pre-assembled into integrated units with built-in connection mechanisms that ensure consistent alignment and stability. This merging of components during controlled manufacturing processes guarantees uniform performance across all units.
Data Source
AI summary
A support stand for supporting a volumetric modular unit above the ground is disclosed. The support stand includes a top portion with a top surface for contacting and supporting an underside of the modular unit above the ground. A bottom portion with a bottom surface supports the top portion at an elevation above the ground against the underside of the modular unit. An elevating portion has a top side connected to the top portion, a bottom side connected to the bottom portion, and an elevating span between the top side and the bottom side. A pad is connected to the bottom portion. The pad has a bottom surface for contacting and supporting the bottom portion against the ground, an inner pad perimeter and an outer pad perimeter. The top surface is parallel with the bottom surface. The underside and weight of the modular unit is supported on the top surface.