Vacuum for Use with Modular Storage System

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Solution Overview

Problem

Existing tool storage systems lack an efficient and modular solution for vacuum integration, which limits their ability to effectively manage debris and liquids within a modular storage framework.

Innovation Solution

A modular vacuum system is designed with a motor, housing, and coupling mechanisms that allow it to be easily integrated with modular tool storage devices. The system includes inlet and outlet stopping mechanisms with seals to prevent fluid communication when the motor is not operating, and drain holes for liquid egress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the vacuum is integrated into a modular tool storage system, then adaptability and versatility are improved, but device complexity increases

Engineering Contradiction:
Improvemodular integration capabilityVSAvoidsystem structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The vacuum system is divided into modular components including a motor assembly, housing with internal compartment, inlet/outlet mechanisms, and coupling interfaces. Each component can be independently manufactured, assembled, and replaced, enabling flexible integration into different modular storage configurations without increasing overall system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vacuum unit incorporates universal coupling mechanisms with coupling members that can detachably engage with various modular storage devices. The housing design includes standardized interfaces that allow the same vacuum unit to be integrated into different storage system configurations, achieving multi-functionality and broad adaptability across the modular ecosystem

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If inlet and outlet stopping mechanisms are added to seal the housing, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesealing effectivenessVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The inlet stopping mechanism includes a biasing element that automatically seals the inlet opening when the motor is not operating, without requiring external control or additional components. The mechanism self-regulates based on motor operation state, improving reliability while minimizing added complexity through automatic self-service functionality

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A biasing element acts as an intermediary between the motor operation state and the inlet/outlet sealing action. This intermediary component translates motor status into appropriate sealing behavior, ensuring reliable sealing during non-operation while maintaining a relatively simple mechanism structure through the use of a single biasing element for both inlet and outlet control

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular vacuum system effectively manages debris and liquids by providing a sealed environment during non-operation and allowing for easy integration and transport within modular storage systems, enhancing the overall efficiency and usability of tool storage systems.

Implementation Method 1

an inlet stopping mechanism configured to interrupt fluid communication between the internal compartment and the exterior of the housing via the inlet when the motor is not operating

Methodology Applied
Scientific EffectSealing:

Implementation Method 2

an outlet stopping mechanism configured to interrupt fluid communication between the internal compartment and the exterior of the housing via the outlet when the motor is not operating

Methodology Applied
Scientific EffectSealing:

Implementation Method 3

a seal disposed between the outlet stopping mechanism and the housing

Methodology Applied
Scientific EffectSealing:

Implementation Method 4

a vacuum including a motor, a housing that defines an internal compartment, the housing defining an inlet through which debris enters the internal compartment when the motor is operating, and the housing further defining an outlet through which air exits the internal compartment when the motor is operating

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS20250160586A1Vacuum for Use with Modular Storage System
Publication Date: 2025.05.22 MILWAUKEE ELECTRIC TOOL CORP
  • US20250160586A1 patent drawing
  • US20250160586A1 patent drawing
  • US20250160586A1 patent drawing

AI summary

A vacuum that couples to storage units is provided. The vacuum includes a motor, an internal compartment, and an inlet and outlet that provide fluid communication between the internal compartment and an exterior of the vacuum. The vacuum includes one or more mechanisms to protect internal components from water damage and to prevent debris from escaping the internal compartment when the vacuum is being transported.