Modular Valve Assembly Configuration Flexibility
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Solution Overview
Problem
Conventional valve assemblies are limited to a single, typically linear configuration due to rigid design and different valve interfaces, restricting flexibility and requiring system modifications or excessive pressurized fluid lines when alternative configurations are needed.
Innovation Solution
A modular valve assembly with interchangeable, self-contained valves and adaptable valve assembly plates that allow alignment in multiple configurations through a combination of valve retainers and actuated mechanisms, eliminating the need for new manifold blocks and enabling flexible arrangement without system reconfiguration.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If multiple valves are connected to a single fluid conduit in a valve assembly, then system efficiency is improved by reducing the number of fluid conduits, but the valve arrangement is restricted to a single linear configuration
Solution Approach 1:
The valve assembly is divided into modular valve units that can be independently positioned and configured. Each valve is a self-contained module that can be arranged in different spatial configurations while maintaining connection to the single fluid conduit through the manifold block, enabling both efficiency and flexibility.
Solution Approach 2:
The manifold block incorporates multiple alignment features and mounting positions that allow the valve modules to be dynamically repositioned between different configurations. The system transitions from a fixed linear arrangement to a flexible modular arrangement where valves can be positioned optimally for different operational requirements.
2Adaptability or versatility
If valves are designed with different interfaces to meet specific functional requirements, then valve functionality is improved, but the ability to rearrange valves in alternative configurations is lost
Solution Approach 1:
The manifold block is designed with universal mounting interfaces and alignment features that can accommodate multiple types of valve modules. Each valve maintains its specific functional interface while the mounting system provides universal positioning capability, allowing different valve types to be arranged in various configurations without requiring custom mounting solutions for each valve type.
3Manufacturing precision
If the manifold block is designed to accommodate specific valve configurations, then valve alignment precision is improved, but the system cannot adapt to different configurations without expensive modifications
Solution Approach 1:
The manifold block incorporates adjustable parameters in its design, such as variable mounting positions, adjustable alignment features, and reconfigurable fluid conduit connections. These parameter changes allow the same manifold block to maintain precise alignment for different valve configurations without requiring manufacturing modifications, enabling both precision and adaptability.
Data Source
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AI summary
A modular valve assembly (500) is provided. The modular valve assembly (500) comprises a first valve assembly plate (401) and a second valve assembly plate (402). One or more modular valves (200, 300) are positioned between the first valve assembly plate (401) and the second valve assembly plate (402). The first valve assembly plate (401) and the second valve assembly plate (402) are adapted to align the one or more modular valves (200, 300) in more than one configuration.