Modular Vault Assembly Segmentation for Transport and Security

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Solution Overview

Problem

Conventional vaults and safes are cumbersome, expensive, and difficult to install, with vulnerable joints and seams that are susceptible to unauthorized access, requiring a modular design that simplifies logistics and enhances security features to prevent break-ins.

Innovation Solution

A modular vault assembly comprising interconnectable vault modules with a primary vault and secondary vaults, each with a locking mechanism and user authentication system, including biometric input options, and structural features to protect joints and seams, allowing for on-site assembly and transportation without specialized equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional vaults are constructed as single solid body with minimal joints, then security against break-in is maximized, but weight and difficulty of transportation increase significantly

Engineering Contradiction:
Improvesecurity against break-inVSAvoidweight of vault
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The vault is divided into multiple modular segments that can be connected together. Each segment is a complete functional unit with its own walls, floor, ceiling, and door assembly, allowing the overall vault to be constructed from standardized modules rather than a single monolithic structure.

Inventive Principle:
Principle #1Segmentation

2Strength

If conventional vaults are constructed as single solid body, then structural strength is maximized, but ease of transportation and installation deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidease of transportation and installation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The vault structure is segmented into transportable modules that can be moved and assembled on-site. Each module maintains structural integrity independently while connecting to form the complete vault, enabling transportation without requiring the entire structure to be moved as one piece.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular design allows smaller vault modules to be nested within or adjacent to larger ones, creating a scalable structure. The standardized interfaces enable modules to be stacked or arranged in various configurations to achieve the desired vault size and shape.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If modular vault assembly uses interconnected modules with joints and seams, then ease of transportation and installation is improved, but vulnerability to unauthorized access at connection points increases

Engineering Contradiction:
Improveease of transportation and installationVSAvoidsecurity at joints and seams
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connection points between modules are given special structural reinforcement and security features distinct from the rest of the module walls. These joints include integrated locking mechanisms, overlapping armor plates, and sealed interfaces that specifically address the security vulnerabilities at connection points.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The joint assemblies use composite construction combining multiple materials and structural elements to create connection points that are as strong and secure as the module walls themselves. This includes layered armor plating, mechanical interlocks, and sealing materials that prevent penetration and environmental ingress.

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If modular vault modules are designed with standardized panels and components, then ease of manufacture and assembly is improved, but adaptability to different configurations may be limited

Engineering Contradiction:
Improveease of manufacture and assemblyVSAvoidadaptability to different configurations
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The standardized modules are designed with universal interfaces and attachment points that can accommodate various configuration options. The same basic module type can be arranged in different patterns (linear, L-shaped, U-shaped, stacked) to create vaults of different sizes and shapes, providing versatility through standardized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10316573B2Modular vault assembly
Publication Date: 2019.06.11 MDC IND DE CONTEINERES INTELIGENTES LTDA
  • US10316573B2 patent drawing
  • US10316573B2 patent drawing
  • US10316573B2 patent drawing

AI summary

A modular vault assembly including a plurality of vault modules variable in number and including a primary vault and one or more secondary vaults. The secondary vaults are interconnected in successively adjacent relation and a leading secondary vault is connected adjacent to the primary vault. The primary vault and each of the secondary vaults respectively include a master door and a slave door having a locking mechanism disposable in a locked and unlocked orientation. The locking mechanism of the leading secondary vault is manually positioned in the unlocked orientation from an interior of said primary vault and each of said locking mechanisms of a remainder of the secondary vaults is manually positioned, successively, in the unlocked orientation from an interior of a preceding, next adjacent one of the plurality of secondary vaults. Each master and slave door includes a sensor assembly indicating the locked orientation of a corresponding locking mechanism.