Modular Vehicle Conversion System with Universal Adapter Couplers

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Solution Overview

Problem

Existing vehicle conversion systems are costly, require permanent installation, and do not allow for easy reconfiguration, making them unsuitable for renters or those who need to switch between different uses such as camping and mobile offices without causing damage to the vehicle.

Innovation Solution

A detachable, modular vehicle conversion system using a frame structure with U-shaped tube modules and spanner elements, secured with a vehicle attachment system that includes universal adapter couplers, allowing for various configurations without drilling holes in the vehicle, enabling easy switching between different uses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If permanent installation methods are used to secure conversion components, then the structural stability and strength of the conversion system is improved, but the vehicle structure is damaged and reconfiguration becomes difficult

Engineering Contradiction:
Improvestructural stabilityVSAvoidreconfiguration capability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The conversion system is divided into modular components (bench seat, storage compartments, bed, desk) that can be independently installed and removed. Each component uses standardized mounting interfaces that allow for easy attachment and detachment without permanent modifications to the vehicle structure, resolving the contradiction between structural stability and reconfiguration capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting system transitions from static permanent installation to dynamic removable installation. The components are designed with adjustable mounting positions and removable fastening mechanisms that provide stable installation during use while enabling easy reconfiguration when needed, allowing the system to adapt between stable and flexible states as required.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If custom-built conversion systems are created to meet specific user needs, then the adaptability and customization are improved, but the cost and time required for installation increase significantly

Engineering Contradiction:
Improvecustomization capabilityVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The conversion system uses universal mounting interfaces and standardized component designs that can be applied across different vehicle types and configurations. This allows the same modular components to be adapted to various user needs without requiring custom-built solutions, significantly reducing installation time while maintaining high customization capability through different arrangement combinations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The modular components are pre-fabricated with standardized mounting interfaces and attachment mechanisms before delivery to the user. This preliminary preparation of components allows for rapid installation without requiring on-site customization work, reducing installation time from months to hours while preserving adaptability through modular reconfiguration.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If DIY conversion methods are used to reduce costs, then the cost is reduced, but the workmanship quality and installation time become inconsistent and prolonged

Engineering Contradiction:
Improvecost reductionVSAvoidworkmanship quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The system uses affordable modular components with simple attachment mechanisms that can be easily installed and replaced without requiring skilled craftsmanship. The components are designed to be economically manufactured with standardized features that ensure consistent quality regardless of installer skill level, allowing cost-effective DIY conversion while maintaining uniform workmanship quality through design standardization.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS11059527B2Detachable, modular vehicle conversion systems and methods thereof
Publication Date: 2021.07.13 RADIUS OUTFITTERS INC
  • US11059527B2 patent drawing
  • US11059527B2 patent drawing
  • US11059527B2 patent drawing

AI summary

The present invention discloses a detachable, modular vehicle conversion system with universal adapter couplers and adapters to enable conversion of a vehicle, such as a van, cargo van, or trailer from a single-purpose vehicle to one that accommodates a variety of auxiliary units for camping, mobile offices, or industrial purposes, and which allows the user to switch between different uses. This modular conversion system has components that allow for different configurations that can be readily changed to suit the user's needs.