Modular Personal Vehicle Assembly With Wireless Module Integration

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Solution Overview

Problem

Current personal vehicle assembly processes are expensive, require trained technicians, and produce vehicles at a slow rate due to complex and costly manufacturing methods.

Innovation Solution

A modular personal vehicle design with detachable components and wireless communication between modules, featuring a waterproof casing and wireless power system, allowing for easy reconfiguration and cost-efficient manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional assembly processes are used for personal vehicles, then manufacturing precision and reliability are maintained, but production time increases and productivity decreases

Engineering Contradiction:
Improveproduction rateVSAvoidassembly time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The vehicle is divided into modular components (chassis, body, battery, motor, controller) that can be independently manufactured and assembled. This segmentation enables parallel production of modules and rapid assembly by simply connecting pre-built units, dramatically increasing production rate while reducing assembly time.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If complex manufacturing processes are used, then manufacturing precision is maintained, but ease of manufacture decreases and cost increases

Engineering Contradiction:
Improveassembly simplicityVSAvoidassembly precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

Standardized interfaces and mounting mechanisms are designed to work across all vehicle modules, enabling universal attachment methods. This allows untrained workers to assemble vehicles using simple connection procedures while maintaining consistent precision through standardized design, reducing both complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If modular components with wireless communication are used, then adaptability and ease of operation improve, but device complexity increases

Engineering Contradiction:
Improvevehicle customizationVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wireless communication system automatically detects and configures module connections when components are assembled. Modules self-identify and establish communication protocols without manual intervention, enabling customizable vehicle configurations while keeping the system simple to operate. The waterproof casing integrates communication antennas, adding functionality without increasing external complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and cost-effective assembly of customizable vehicles, simplifies design and operation, and reduces production time by using modular components that can be easily swapped or replaced, improving manufacturing efficiency and reducing the need for extensive training.

Implementation Method 1

Each module also has a wireless power system comprising a receiver to power the electronics of that module

Methodology Applied
Scientific EffectWireless power transmission: Electromagnetic Induction

Implementation Method 2

wireless communication between modules

Methodology Applied
Scientific EffectWireless communication: Electromagnetic Induction

Data Source

PatentUS11912358B2Modular vehicle with detachable modules that exchange information and power wirelessly
Publication Date: 2024.02.27 GURRAM VIDYADHAR
  • US11912358B2 patent drawing
  • US11912358B2 patent drawing
  • US11912358B2 patent drawing

AI summary

A personal vehicle having quick detachable modules and wireless communication between modules. In one embodiment, a scooter is provided that has a chassis frame and a vehicle body module detachably attached to the frame chassis. The vehicle body module includes one or more batteries. The scooter also includes a rear wheel module having a hub motor detachably attached to the frame chassis, and a controller that directs power from the battery to the hub motor and wirelessly transmits data between the modules to enable vehicle operation.