Speaker fan system and method

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Solution Overview

Problem

Existing ventilation fans require extensive labor and often damage surrounding structures when replacing damaged components or upgrading existing components, as the entire fan assembly must be removed and reinstalled, complicating maintenance and upgrades.

Innovation Solution

A modular ventilation assembly with a main housing and a releasable fan assembly that can be inserted through an inlet opening, allowing for the fan assembly to be removed and replaced without removing the main housing, along with an accessory component that can be mounted and dismounted easily, reducing the need for extensive disconnection and reconnection of ductwork and power supplies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the entire fan assembly is removed and reinstalled for component replacement or upgrades, then damaged components can be replaced, but extensive labor is required and surrounding building structure is damaged

Engineering Contradiction:
Improvecomponent replacement easeVSAvoidlabor time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The fan assembly is divided into separate modular components: a permanently mounted housing and a removable fan module. The housing contains mounting structures and electrical connections, while the fan module includes the fan wheel, motor, and accessory components. This segmentation allows the fan module to be independently removed and replaced without disturbing the housing or surrounding building structure, resolving the contradiction between ease of repair and labor time loss.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If the entire fan assembly is removed and reinstalled for component replacement or upgrades, then damaged components can be replaced, but the surrounding building structure is damaged

Engineering Contradiction:
Improvecomponent replacement easeVSAvoidbuilding structure damage
Core Design Contradiction:
Ease of repairVSObject-affected harmful factors

Solution Approach 1:

The fan assembly is divided into separate modular components: a permanently mounted housing and a removable fan module. The housing contains mounting structures and electrical connections, while the fan module includes the fan wheel, motor, and accessory components. This segmentation allows the fan module to be independently removed and replaced without disturbing the housing or surrounding building structure, resolving the contradiction between ease of repair and building structure damage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fan module is extracted as a separate removable unit from the permanently installed housing. The housing remains fixed in the building structure with all mounting connections intact, while the fan module can be independently removed through an access opening and replaced without affecting the building structure. This extraction approach eliminates the harmful effect of structure damage during maintenance.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If the entire fan assembly is removed and reinstalled, then component upgrades can be performed, but the process is complicated by disconnection and reconnection of ductwork and power supply

Engineering Contradiction:
Improvecomponent upgrade capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fan assembly is segmented into a permanently mounted housing containing all electrical connections and ductwork interfaces, and a removable fan module. This segmentation allows component upgrades by simply replacing the fan module without the complexity of disconnecting and reconnecting ductwork and power supply, as these remain permanently connected to the housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fan module is extracted as a separate removable unit that can be upgraded independently. The housing remains permanently installed with all complex connections (ductwork, electrical wiring, mounting structures) already in place. This extraction eliminates the installation complexity that would otherwise be required to access and modify components within the permanently sealed housing.

Inventive Principle:
Principle #2Taking out (Extraction)

4Stability of the object's composition

If the fan assembly uses a fixed mounting structure, then the housing can be securely installed, but removing and replacing the entire assembly is difficult and time consuming

Engineering Contradiction:
Improvehousing installation stabilityVSAvoidassembly replacement ease
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The fan assembly is segmented into a permanently mounted housing with stable fixed connections to the building structure, and a removable fan module with releasable mounting. This segmentation maintains housing installation stability while enabling easy fan module replacement through the access opening without requiring removal of the entire assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The removable fan module is nested within the permanently installed housing during operation. The fan module fits inside the housing space and can be independently accessed and removed through an opening in the housing, allowing replacement of the inner module without removing the outer housing structure from the building.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10760579B2Speaker fan system and method
Publication Date: 2020.09.01 BROAN NUTONE LLC
  • US10760579B2 patent drawing
  • US10760579B2 patent drawing
  • US10760579B2 patent drawing

AI summary

A ventilation assembly includes a main housing comprising a first housing wall and a second housing wall, a fan assembly disposed within the main housing, the fan assembly including a fan, and an acoustic device disposed between said first and second housing walls, the acoustic device having a first distal portion, a second distal portion and an intermediate portion extending between the first distal portion and the second distal portion, the first distal portion being relatively wider than the intermediate portion.