Speaker fan system and method

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Solution Overview

Problem

Existing ventilation fans are difficult to upgrade or replace without removing the entire assembly, which requires extensive labor and can damage the surrounding building structure, and they often lack integrated features beyond ventilation functionality.

Innovation Solution

A modular ventilation assembly with a main housing and a releasable fan assembly that can be inserted through an inlet opening, allowing for the addition or replacement of fan and accessory components without removing the main housing, including a fan assembly with a motor mount plate and an accessory mount system for easy installation and removal of accessories like speakers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the entire fan assembly is removed and replaced to upgrade or repair components, then the fan can be replaced, but extensive labor is required and the surrounding building structure may be damaged

Engineering Contradiction:
Improveease of fan assembly replacementVSAvoidlabor time for replacement
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The fan assembly is divided into separate modular components including the fan wheel, motor, housing, and mounting brackets. This segmentation allows individual components to be replaced independently without removing the entire assembly, reducing labor time and preventing damage to surrounding building structure while maintaining ease of repair

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the entire fan assembly is removed and replaced to add new functions, then additional features can be integrated, but the process is difficult and time consuming

Engineering Contradiction:
Improveability to add integrated featuresVSAvoidease of installation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The standardized mounting interface and modular component design enable the same base assembly to support multiple different fan types and accessory configurations. This universality allows additional features to be integrated by simply attaching new modules to the existing standardized interface, maintaining ease of installation while improving adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of repair

If the main housing is removed to access fasteners for fan assembly replacement, then the fan can be replaced, but the surrounding structure must often be damaged

Engineering Contradiction:
Improveaccess to fastenersVSAvoiddamage to building structure
Core Design Contradiction:
Ease of repairVSObject-affected harmful factors

Solution Approach 1:

The fasteners securing the fan assembly to the main housing are extracted and relocated to the exterior surface of the main housing. This allows technicians to access and remove fasteners without removing the main housing or damaging surrounding building structure, while maintaining ease of repair

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9797404B2Speaker fan system and method
Publication Date: 2017.10.24 BROAN NUTONE LLC
  • US9797404B2 patent drawing
  • US9797404B2 patent drawing
  • US9797404B2 patent drawing

AI summary

A ventilation assembly having a main housing that can be pre-installed in a wall or ceiling aperture. A fan assembly can be inserted through the aperture and releasably mounted within the main housing. The fan assembly can be removed from the main housing and replaced without removing the main housing from the wall or ceiling. An accessory component can be releasably mounted to the fan assembly either through the aperture when the fan assembly is mounted or prior to installation of the fan assembly.