Modular Video Communication System for Remote Oilfield Maintenance

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Solution Overview

Problem

In the drilling and completion industry, there is a lack of real-time, integrated, and synchronized information sharing and decision-making across various entities involved in complex processes like hydrocarbon recovery, leading to inefficiencies and operational challenges due to fragmented communication and lack of access to timely, interrelated data.

Innovation Solution

A modular system comprising onsite cameras, audio communication devices, and personal computers connected to a secured network, enabling remote live operation viewing, real-time data capture, and two-way communication between onsite and offsite personnel, with a data center for data analysis and access control, facilitating efficient collaboration and process assurance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If subject matter experts are provided onsite for the entirety of drilling and completion operations, then operational decision-making quality and real-time guidance improve, but operational costs and resource requirements increase significantly

Engineering Contradiction:
Improveoperational decision-making qualityVSAvoidresource requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system creates a virtual copy of the onsite environment by capturing video feeds from multiple cameras positioned at critical locations (drill floor, equipment, control rooms) and transmitting them to remote SMEs. This allows experts to visually inspect operations, equipment status, and personnel activities in real-time without physically being present, thereby maintaining high decision-making quality while eliminating the need for continuous onsite expert deployment

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The video communication system acts as an intermediary between onsite operators and offsite SMEs. The system captures visual information from the drill site through cameras, transmits it via communication networks, and delivers it to remote experts who can then provide guidance and make decisions. This intermediary mechanism bridges the physical gap between personnel and resources, enabling expert involvement without the logistical complexity of transporting and accommodating multiple specialists to remote locations

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If multiple communication modes and fragmented information sources are used for real-time data sharing, then information availability increases, but information integration and synchronization deteriorate

Engineering Contradiction:
Improveinformation availabilityVSAvoidinformation integration
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system merges multiple fragmented information sources into a unified visual communication platform. By integrating video feeds from various cameras, audio communications, and operational data into a single coordinated system, the platform provides comprehensive information availability while centralizing data management. This eliminates the need for personnel to switch between multiple communication modes (email, audio conferencing, separate monitoring systems) and instead provides all necessary information through one integrated interface

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The video communication platform serves multiple functions simultaneously: it provides real-time visual monitoring, audio communication, data transmission, and collaborative decision-making capabilities. This multi-functional system replaces numerous separate communication tools and information channels, achieving both comprehensive information availability and simplified integration through a single universal platform that handles all communication and data sharing needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If real-time video feeds and data transmission are implemented across remote locations, then collaboration efficiency improves, but network infrastructure requirements and system complexity increase

Engineering Contradiction:
Improvecollaboration efficiencyVSAvoidnetwork infrastructure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments the video communication functionality into modular components: camera units positioned at specific locations, communication modules for data transmission, and display interfaces for SMEs. Each component performs a specific function and can be independently configured and deployed. This segmentation allows the system to scale according to needs, adding or removing camera feeds and communication channels without requiring complete system redesign, thereby improving collaboration efficiency while managing infrastructure complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9641811B2System and method for providing real-time maintenance, trouble-shooting, and process assurance for the oilfield
Publication Date: 2017.05.02 BAKER HUGHES CO
  • US9641811B2 patent drawing
  • US9641811B2 patent drawing
  • US9641811B2 patent drawing

AI summary

An operation, communication, and executions facilitation system includes at least one modular system device including at least one onsite fixed-base camera configurable at an onsite location directed at job equipment for remote live operation viewing by at least one offsite actor. At least one onsite hand-held camera directable by at least one onsite actor at selected equipment for remote live viewing of custom images by the at least one offsite actor. At least one audio communication device usable by the at least one onsite actor, and at least one personal computer configurable to receive data from onsite equipment. A secured or dedicated network connected to one or more of the at least one modular system device. A data center in communication with the secured or dedicated network; and, at least one operations center at an offsite location configured to be manned by the at least one offsite actor and configured to receive data via the data center from the at least one modular system device. Wherein two-way communication between the at least one offsite actor and the at least one onsite actor is accomplished through one or more of the at least one onsite hand-held camera, the at least one audio communication device, and the at least one personal computer. A method of providing and facilitating real-time equipment maintenance, trouble-shooting, and targeted remote operational process assurance of an operation.