Modular Wall Bar Assembly With Integrated Joining Element
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Solution Overview
Problem
Existing wall bar assemblies lack a compact and efficient modular design for easy assembly and secure mounting to walls, with existing solutions often requiring multiple components and risking incorrect assembly due to orientation ambiguities.
Innovation Solution
A modular wall bar assembly comprising vertical beams with grooved recesses and module joining and securing elements that engage with these grooves, allowing for secure assembly and mounting to a wall using a single screw or bolt, while also providing adjustable spacing for safety and comfort.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If multiple separate components are used for joining and securing modules to the wall, then the assembly can be securely mounted, but the assembly process becomes complex and time-consuming
Solution Approach 1:
The patent combines the joining function and securing function into a single integrated module joining and securing element. This element simultaneously connects two vertical beams together and provides a mounting interface to the wall, eliminating the need for separate joining components and reducing the total number of fasteners required.
Solution Approach 2:
The module joining and securing element performs multiple functions: it acts as a connector between vertical beams, provides structural support, and serves as a mounting interface to the wall. The spacing section of this element also provides adjustable positioning while maintaining structural integrity.
2Ease of operation
If traditional joining methods are used without integrated securing elements, then assembly may be simpler, but the risk of incorrect assembly increases due to orientation ambiguities
Solution Approach 1:
The grooved recesses in the vertical beams have specific orientations that correspond to the orientation of the element grooves in the joining element. This asymmetric groove configuration ensures that the joining element can only be installed in the correct orientation, eliminating assembly ambiguities and preventing incorrect installation.
3Adaptability or versatility
If fixed spacing between bars and wall is used, then the structure is simpler, but it cannot provide optimal safety and comfort for different climbing scenarios
Solution Approach 1:
The spacing section of the module joining and securing element provides adjustable spacing between the vertical beams and the wall. This adjustable positioning allows the structure to adapt to different climbing scenarios and user requirements, optimizing both safety and comfort while maintaining structural integrity.
Data Source
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AI summary
A modular wall bar assembly (1) assembled by modules (3). Each module (3) has two vertical beams (5) and horizontal bars (7), which at their respective ends (35) extend into bar receiving apertures (9) in the vertical beams. The vertical beams (5) of at least two vertically joined modules have at their facing beam ends (11) a grooved recess (15), which is provided with horizontal beam grooves (17). The wall bar assembly further comprises module joining and securing elements (19) that comprise a joining section (21) with element grooves (25) that are configured to enter into engagement with the beam grooves (17). The module joining and securing elements further comprise a securing screw through hole (29), which is configured to receive a securing screw extending through the module joining and securing elements and into a vertical wall surface.