Modular Wall Block with Interlocking Shear Lugs and Drainage

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Solution Overview

Problem

Conventional retaining walls constructed of concrete blocks face challenges in soil stabilization and aesthetics, particularly in landscaping around residential and commercial structures, as they often require mechanical means like geogrid mats or tie-backs to anchor the soil effectively and lack features for improved drainage and fill cavity creation.

Innovation Solution

A modular wall block system featuring T-shaped formations for interlocking, shear lugs for alignment, and removable wall inserts with drainage cuts, allowing for a stable and aesthetically pleasing retaining wall structure that can optionally incorporate embedment blocks to enhance soil retention and stability without mechanical means.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional concrete blocks are used for retaining walls, then structural strength is achieved, but soil stabilization requires additional mechanical means like geogrid mats or tie-backs

Engineering Contradiction:
Improvesoil stabilizationVSAvoidadditional mechanical means
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the retaining wall block with integrated geogrid attachment features directly into the block structure. The geogrids are anchored to the face of each block through embedded attachment features, merging the wall structure and soil anchoring system into a single integrated component rather than separate elements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces geogrids as an intermediary element between the concrete blocks and the soil. The geogrids extend from the rear of the blocks into the retained soil, acting as a mediator that distributes and transfers lateral soil pressures to the wall structure, thereby improving soil stabilization without requiring complex mechanical anchoring systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional retaining wall blocks are used, then basic retention function is achieved, but aesthetic appeal in landscaping areas is reduced

Engineering Contradiction:
Improvebasic retention functionVSAvoidaesthetic appeal
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The patent applies different surface qualities to different parts of the block. The front face of the block features a textured, aesthetically pleasing surface suitable for landscaping visibility, while the rear and side surfaces maintain functional characteristics for drainage and geogrid attachment. This local differentiation of surface properties allows the same block to satisfy both aesthetic and functional requirements.

Inventive Principle:
Principle #3Local quality

3Device complexity

If conventional blocks without drainage features are used, then structural simplicity is maintained, but water accumulation and soil pressure increase

Engineering Contradiction:
Improvestructural simplicityVSAvoidwater accumulation and soil pressure
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates drainage voids and porous pathways within the block structure. These voids allow water to drain through the wall assembly, preventing water accumulation behind the retaining wall. The porous drainage pathways reduce hydrostatic pressure on the wall while maintaining structural integrity, eliminating the need for complex external drainage systems.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS11208805B1Modular wall block, interlocking block assembly, and retaining wall constructed of an assembly of modular wall blocks
Publication Date: 2021.12.28 RIDGEROCK RETAINING WALLS
  • US11208805B1 patent drawing
  • US11208805B1 patent drawing
  • US11208805B1 patent drawing

AI summary

A modular wall block is adapted for being assembled together with a number of other blocks in stacked courses to form a retaining wall. First and second spaced apart formations are located at a rear of the block body and define therebetween a vertical fastener channel. The vertical fastener channel is adapted for receiving a complementary shaped formation of a rearwardly placed embedment block.