Modular Wall Panel Connector for Stage Scenery

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Solution Overview

Problem

Current set and stage construction methods are time-consuming and expensive due to the difficulty in moving and reconfiguring elaborate set elements, which often require specialized equipment and large storage facilities.

Innovation Solution

An interchangeable kit comprising modular wall, aperture, and floor units with configurable surfaces and connector systems, allowing for quick assembly and disassembly without the need for specialized tools, and enabling easy storage and transportation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If set elements are made elaborate and unified to create realistic scenery, then the visual quality and realism of the stage is improved, but the time and cost required to move and reconfigure the set increases significantly

Engineering Contradiction:
Improvevisual qualityVSAvoidsetup and teardown time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The set is divided into modular components (walls, floors, ceilings, furniture) that can be independently assembled and disassembled. Each module contains standardized connector elements that allow quick attachment and detachment, enabling the elaborate scenery to be broken down into manageable units for efficient storage and reconfiguration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Set elements are designed with dual-faced surfaces and interchangeable components that can serve multiple functions. For example, wall panels can be configured to represent different materials (brick, wood, plaster) by attaching different facing materials to the same structural base, allowing the same physical element to create various visual effects for different scenes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If set elements are joined together to form a unified structure, then the structural stability and visual coherence is improved, but the difficulty and cost of moving the structure increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of moving
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The unified structure is achieved through standardized connectors that join modular components. These connectors provide stable connections while maintaining the ability to disassemble the structure into individual modules for moving, thus achieving both structural integrity during use and ease of transport when configured.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Standardized connector elements serve as intermediaries between set components. These connectors provide the mechanical interface that enables both stable assembly into unified structures and easy disassembly for moving, acting as the mediator between the conflicting requirements of stability and mobility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a large unified set structure is used, then the visual impact and scene realism is improved, but the storage space and facility requirements increase

Engineering Contradiction:
Improvescene realismVSAvoidstorage space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The large set structure is segmented into compact modular units that can be stored in smaller, more efficient spaces. When needed, these modules are quickly assembled into the full-scale realistic scenery, achieving both space efficiency during storage and visual impact during performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Modular set components are designed to nest within each other when not in use. For example, smaller wall sections can be stored within larger wall structures, and furniture pieces can be nested within each other, maximizing storage efficiency while maintaining the capability to assemble large realistic sets when needed.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Strength

If specialized moving equipment is used to transport the unified set structure, then the structural integrity during moving is maintained, but the cost and complexity of the moving operation increases

Engineering Contradiction:
Improvestructural integrityVSAvoidmoving equipment complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

By segmenting the set into standardized modular components, the need for specialized heavy-lift equipment is eliminated. Standard handling equipment can move individual modules, and the modular design with built-in connection points allows for safe assembly and disassembly without requiring complex specialized moving apparatus.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular components are designed with universal connection interfaces that work with standard handling equipment. The same connector elements that provide structural integrity during assembly also facilitate easy attachment to standard stage carts and moving equipment, eliminating the need for specialized custom equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10010805B2System and method for constructing a set or a stage
Publication Date: 2018.07.03 GEMCO DISPLAY & STORE FIXTURES LLC
  • US10010805B2 patent drawing
  • US10010805B2 patent drawing
  • US10010805B2 patent drawing

AI summary

A wall module assembly usable to make interchangeable scenery, the module comprising a first support member having a first end, a second end, a first main surface, and a second main surface, a second support member having a first end, a second end, a first main surface, and a second main surface, a plurality of panel members interchangeably and removably supported by at least one of the first support member and the second support member, adjacent at least one of the first main surface and the second main surface of the first and/or second support member, and a plurality of connection members supported by the first end of the first support member and configured to be removably received within openings formed in the second end of the second support member positioned adjacent to the first support member.