Modular Wall Panel System with Integrated Power and Hook Storage

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Solution Overview

Problem

Existing wall hanging systems lack efficient storage solutions for tools and devices, and there is a need for a system that integrates power supply and organization features effectively.

Innovation Solution

A modular wall panel system with interchangeable panels, hooks, and a power supply infrastructure that includes conductors, a control box, and various attachments for tools and devices, allowing for customizable storage and power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a modular wall panel system with interchangeable panels and hooks is implemented, then adaptability and versatility of storage solutions are improved, but device complexity increases due to multiple components and configurations

Engineering Contradiction:
Improvestorage configuration flexibilityVSAvoidsystem component variety
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wall hanging system is divided into separate modular components including wall panels, hooks, and power supply units that can be independently selected and assembled. Each panel can be configured with different hook arrangements and power outlet positions, allowing customization without requiring complete system replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wall panels are designed with universal mounting features and standardized interfaces that accommodate multiple hook types and power supply configurations. The same panel structure can serve both storage functions via hooks and power distribution functions via integrated outlets, reducing the need for specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If power supply infrastructure is integrated into wall panels, then functionality and usability are improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvepower distribution capabilityVSAvoidpanel production complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The power supply infrastructure is segmented into separate integrated modules that can be independently manufactured and then assembled into wall panels. This allows specialized power distribution components to be produced using optimized processes separate from the panel fabrication, reducing overall manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Power outlets and conductors are merged directly into the wall panel structure during manufacturing, creating an integrated unit that eliminates the need for separate power installation steps. This consolidation simplifies the final assembly process and reduces the number of separate components that need to be managed.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If multiple hooks and panels are used to create flexible storage configurations, then storage organization capability is improved, but the number of components and assembly complexity increase

Engineering Contradiction:
Improvestorage organization efficiencyVSAvoidnumber of components
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Each wall panel is designed with universal features including standardized hook mounting positions and integrated power outlet placements that work with multiple hook configurations. This universality allows a limited set of panel types to support a wide variety of storage arrangements, reducing the total number of different component types needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Different wall panels within the same system can have locally optimized features such as varied hook spacing, different power outlet positions, or specialized mounting configurations tailored to specific storage needs. This allows customization at the local panel level without requiring complete system redesign.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11406203B2Wall hanging system
Publication Date: 2022.08.09 BLACK & DECKER CORP
  • US11406203B2 patent drawing
  • US11406203B2 patent drawing
  • US11406203B2 patent drawing

AI summary

A wall panel system including a first wall panel, the first panel including at least a first panel hook portion. The system also including a second wall panel having a different configuration than the first wall panel. The second panel includes at least a second panel hook portion and a third panel hook portion opposing the second panel hook portion. The first wall panel is configured to engage with the second wall panel to create a wall panel assembly.