Assembly for construction house and cabinet system
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Solution Overview
Problem
Existing assembled house systems are cumbersome due to large sizes, require extensive hardware for support, and lack flexibility for repeated assembly and disassembly, making installation, transportation, and manufacturing costly and inefficient, with poor wind resistance and no standardized components for varied configurations.
Innovation Solution
A modular assembly system featuring wallboards with spherical protrusions and recesses that interlock perpendicularly, allowing for components of different lengths, heights, and widths to be assembled into various structures such as houses, sheds, and bathrooms, with horizontal connectors and a roof design that facilitates easy assembly and disassembly, enabling standardized mass production and flexible configuration.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If large-size members and a large quantity of rivets are used for assembly, then the structural strength and stability are improved, but the ease of repeated assembly and disassembly deteriorates
Solution Approach 1:
The house structure is divided into modular wallboards that can be independently assembled and disassembled. Each wallboard contains integrated connection features (spherical protrusions and recessed cavities) that enable repeated assembly without requiring separate fasteners, thus maintaining strength while improving reusability
Solution Approach 2:
The connection features (spherical protrusions and recessed cavities) are merged directly into the wallboard structures themselves, eliminating the need for separate rivets or fasteners. This integration allows for strong connections that can be repeatedly assembled and disassembled without additional hardware
2Stability of the object's composition
If excessively large sizes are used for assembled houses, then the structural stability is improved, but the ease of transportation and installation deteriorates
Solution Approach 1:
The house is segmented into standardized wallboard modules that can be transported separately and assembled on-site. Each module maintains structural integrity independently while contributing to the overall stability when combined, solving both transportation and stability requirements
Solution Approach 2:
The wallboards are designed as universal modules with standardized dimensions and connection features that can be used in various configurations. The same basic module can create different house sizes and layouts, maintaining stability while facilitating easy transportation and installation
3Strength
If a large amount of hardware is used for support and fixation, then the structural strength is improved, but the manufacturing and purchasing costs deteriorate
Solution Approach 1:
The connection features are merged into the wallboard manufacturing process itself, eliminating the need for separate hardware components. The spherical protrusions and recessed cavities are formed as integral parts of each wallboard, reducing material costs and simplifying the supply chain while maintaining connection strength
4Productivity
If standardized components are used for mass production, then the productivity and cost control are improved, but the adaptability to different configurations deteriorates
Solution Approach 1:
The standardized wallboard modules are designed with universal connection features that can be configured in multiple arrangements. The same basic module can be assembled in different orientations and combinations to create various house sizes, layouts, and configurations, maintaining both mass production efficiency and design flexibility
Solution Approach 2:
The modular system allows for dynamic reconfiguration of the house structure. Standardized modules can be easily added, removed, or rearranged to adapt to different spatial requirements, enabling the system to evolve from rigid standardized construction to flexible adaptive design
Data Source
Figure 1~2
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AI summary
The present invention relates to an assembly for an assembled container house system. The assembly includes: a first main wallboard, where the first main wallboard has a rectangular body; an upper right portion of the body of the first main wallboard protrudes rightwards to form a spherical protrusion, and a lower right portion extends rightwards to form an extension portion; an upper left portion of the body of the first main wallboard extends leftwards to form an extension portion, and a lower left portion protrudes leftwards to form a spherical protrusion; spherical recessed cavities are formed on front end surfaces of the two extension portions by means of being recessed backwards; the spherical protrusions match the spherical recessed cavities; and an axial direction of the spherical protrusion is perpendicular to an axial direction of the spherical recessed cavity. The assembly for an assembled container house system may be assembled into members with different lengths, different heights, different widths, and different colors, such as a house, a large shed, a cabinet, and a box, as well as toys. Moreover, independently used bathrooms, living rooms, and washbasin systems may be derived. Various components are reliably connected, may be repeatedly used, are suitable for industrial standardized and mass production, and facilitate transportation and splicing.