Waste processing apparatus

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Solution Overview

Problem

Current human waste processing technologies, such as non-flushing and chemical toilets, are energy intensive, generate harmful emissions, and require significant resources, failing to provide an environmentally sustainable and efficient solution for waste management in regions with poor sanitation facilities.

Innovation Solution

A modular waste processing system that separates and processes human waste through a combination of pyrolysis for solid waste and membrane distillation for liquid waste, minimizing emissions and resource use, with the goal of creating a safe, biologically benign product suitable for disposal or reuse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If incinerator toilets are used to kill bacteria and pathogens, then sanitation effectiveness is improved, but energy consumption increases and harmful gases are emitted

Engineering Contradiction:
Improvesanitation effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the temperature parameter from high-temperature incineration to low-temperature drying and pasteurization. The drying phase operates at temperatures below 105°C and the pasteurization phase at temperatures between 70-100°C, which are sufficient to kill pathogens while consuming significantly less energy than traditional incineration methods.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transition of water from liquid to vapor during the drying phase to remove moisture from feces. This phase change occurs at low temperatures and effectively dries the waste material without requiring high-energy combustion processes, thereby reducing energy consumption while maintaining sanitation effectiveness.

Inventive Principle:
Principle #36Phase transitions

2Reliability

If incinerator toilets are used to kill bacteria and pathogens, then sanitation effectiveness is improved, but harmful gas emissions increase

Engineering Contradiction:
Improvesanitation effectivenessVSAvoidharmful gas emissions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the temperature parameter from high-temperature incineration to low-temperature drying and pasteurization. The drying phase operates at temperatures below 105°C and the pasteurization phase at temperatures between 70-100°C, which are sufficient to kill pathogens while consuming significantly less energy than traditional incineration methods.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful effect of moisture (which promotes bacterial growth) into a beneficial drying process that eliminates pathogens through controlled low-temperature evaporation. The moisture removal itself becomes the mechanism for sanitation rather than requiring high-temperature combustion that produces harmful emissions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If chemical toilets are used to minimize odours and inhibit bacteria, then sanitation effectiveness is improved, but chemical consumption and holding tank size increase

Engineering Contradiction:
Improvesanitation effectivenessVSAvoidchemical consumption
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces the chemical treatment system with a thermal processing system. Instead of using biocides, alcohols, and ammonium-based compounds to inhibit bacteria, the system uses controlled heating at 70-100°C for pasteurization to achieve the same sanitation effect without requiring continuous chemical addition.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The thermal processing system is self-sustaining, using the heat generated during the drying phase to provide pasteurization in the subsequent phase. The system serves itself by utilizing the thermal energy already invested in the process, eliminating the need for external chemical inputs to maintain sanitation.

Inventive Principle:
Principle #25Self-service

4Reliability

If chemical toilets are used to treat waste, then pathogen control is improved, but energy consumption increases

Engineering Contradiction:
Improvepathogen controlVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements a continuous thermal processing cycle where the drying phase transitions directly into the pasteurization phase. The thermal energy used for drying continues into the pasteurization phase, creating a continuous useful action that maintains pathogen control throughout the waste processing sequence without requiring additional energy inputs or chemical treatments.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively processes human waste in an energy-efficient and environmentally sustainable manner, reducing harmful emissions and resource consumption, while producing a safe product that can be reused or disposed of conveniently, addressing the challenges of inadequate sanitation and waste management.

Implementation Method 1

the present solid waste processing assembly and system is configured for torrefaction processing to convert generally solid biomass into a product char via a mild form of pyrolysis involving heating temperatures optionally between 200° C. to 350° C.

Methodology Applied
Scientific EffectPyrolysis: Pyrolysis

Implementation Method 2

a membrane distillation unit having a membrane distillation vessel with an internal filter membrane, a primary flow liquid inlet and outlet and a permeate flow outlet

Methodology Applied
Scientific EffectMembrane distillation: Distillation

Data Source

PatentUS20240375987A1Waste processing apparatus
Publication Date: 2024.11.14 CRANFIELD UNIVERSITY
  • US20240375987A1 patent drawing
  • US20240375987A1 patent drawing
  • US20240375987A1 patent drawing

AI summary

A human waste processing system adapted to process both human solid and liquid waste deposited into a toilet or similar vessel and to process the waste for further use and/or convenient disposal. The present system is specifically configured for use with low-water-volume flush toilets and dry toilets. In particular, the present system is configured to separate solid waste and liquid waste with liquid waste being processed via a plurality of sequential filtration stages and with the solid waste being processed by thermal decomposition such as pyrolysis/torrefaction processing.