Modular Waste Transfer Station Segmentation

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Solution Overview

Problem

Existing waste transfer stations face challenges in maximizing diversion, improving safety, and controlling hazardous materials due to inefficiencies in sorting and handling processes, leading to safety risks and contamination issues.

Innovation Solution

A modular waste transfer station system that allows for the inspection and segregation of waste on a ground-level platform, with a bin structure that can be easily relocated and equipped with features for safe handling and containment of hazardous materials, separating user and machinery areas and incorporating a fluid capture system to prevent contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If waste is deposited directly into bulk bins or pits, then the transfer process is efficient and quick, but safety risks increase and hazardous materials cannot be detected or controlled

Engineering Contradiction:
Improvewaste transfer efficiencyVSAvoidsafety risks and hazardous material exposure
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The waste transfer process is segmented into distinct zones: a user area for waste deposition, a buffer area for temporary storage and inspection, and a machinery area for loading onto transport vehicles. This spatial segmentation allows efficient waste transfer while creating physical barriers that protect operators from hazardous materials and enable inspection of deposited waste before it enters the bulk stream.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If operators work in the waste deposition area to inspect and sort materials, then diversion and recycling opportunities increase, but operator safety is compromised due to exposure to hazardous materials

Engineering Contradiction:
Improvewaste diversion and recycling capabilityVSAvoidoperator safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The inspection and sorting functions are extracted from the user deposition area and relocated to a separate buffer zone. Operators work in this dedicated buffer area to inspect, sort, and quarantine hazardous materials, thereby enabling waste diversion and recycling while removing operators from direct exposure to hazardous waste deposition activities, improving their safety.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If prohibited materials are detected in the bulk waste stream, then compliance can be enforced, but the entire contents of the bin or pit become contaminated requiring quarantine and special treatment

Engineering Contradiction:
Improvecompliance detection accuracyVSAvoidwaste stream contamination
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

Inspection and detection of prohibited materials are performed preliminarily in the buffer zone before waste enters the bulk stream. This preliminary action allows operators to identify and quarantine contaminated loads early, preventing widespread contamination of the entire waste stream and enabling compliance enforcement without necessitating quarantine of large volumes of clean waste.

Inventive Principle:
Principle #10Preliminary action

4Stability of the object's composition

If fixed structures and traditional layouts are used, then the facility provides stable operational capacity, but adaptability to changing waste management demands and regulations is limited

Engineering Contradiction:
Improvefacility operational stabilityVSAvoidresponse to changing demands
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The facility employs dynamic, movable barriers and modular buffer zones that can be reconfigured based on changing waste management demands and regulatory requirements. This dynamic design maintains stable operational capacity through proven processes while enabling flexible adaptation to new challenges, such as adjusting buffer zone sizes or repositioning barriers to address emerging hazardous material types or compliance requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10464745B2Modular waste transfer station (MWTS)
Publication Date: 2019.11.05 LACEY BRIAN JASON DAVID
  • US10464745B2 patent drawing
  • US10464745B2 patent drawing
  • US10464745B2 patent drawing

AI summary

System and method of managing waste at waste transfer stations. Open faced bins allow human entry for sorting, segregation or quarantining waste before it is moved to or mixed with bulk waste stations. Bins are located in covered or uncovered bays located away from waste stations. Stops and guides for precise and safe placement of bins in bays are provided. Bins have quick hitch connection points. To collect, store and redirect leachates in bins, a liquid capture zone and drain hole is provided. Bay design prevents public access to machine areas and adjacent bays.