Modular Waterproof Defibrillator Electrodes With Replaceable Conductive Gel

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Solution Overview

Problem

Existing cardiac monitoring and treatment devices, such as defibrillators, often require single-use therapy electrodes due to conductive gel evaporation, limiting reuse and necessitating frequent replacement, and lack waterproofing for continuous use during activities like bathing or showering.

Innovation Solution

A modular, waterproof therapeutic electrode component with a reusable enclosure and fluid deployment device, allowing conductive fluid release onto the skin to reduce impedance, and featuring removable circuitry for easy servicing and replacement of expired or defective parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If single-use therapy electrodes with conductive gel are used, then electrical therapy can be delivered to the subject, but the electrodes must be replaced frequently due to conductive gel evaporation and cannot be reused

Engineering Contradiction:
Improveelectrode functionalityVSAvoidelectrode reuse capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The electrode system is divided into separate reusable components (electrode body, circuitry enclosure) and replaceable consumable components (conductive gel reservoir). This segmentation allows the gel reservoir to be replaced independently when depleted, while the main electrode structure can be reused, thereby resolving the contradiction between maintaining electrode functionality and enabling reuse.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive gel is contained in a replaceable reservoir that can be discarded when depleted, while the electrode body and circuitry are recovered and reused. This principle directly addresses the contradiction by separating the consumable gel from the reusable electrode structure, allowing frequent gel replacement without discarding the entire electrode system.

Inventive Principle:
Principle #34Discarding and recovering

2Ease of operation

If traditional non-waterproof electrodes are used, then therapy delivery is possible, but the devices cannot be used during water exposure activities like bathing or showering

Engineering Contradiction:
Improveusage flexibilityVSAvoidwater ingress
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The circuitry is enclosed in a waterproof enclosure that protects internal components from water ingress while allowing the electrode to function during water exposure activities. This waterproof barrier enables usage flexibility during bathing or showering without compromising the electrical therapy delivery capability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If integrated non-modular electrode design is used, then device structure is simple, but servicing and replacement of expired parts requires complete device replacement

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidcomponent replacement capability
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

The electrode system is segmented into modular components including a reusable electrode body with circuitry and replaceable gel reservoirs. This modular architecture enables selective replacement of only the expired gel reservoir while retaining the functional electrode body and circuitry, improving ease of repair without significantly complicating the overall device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode system transitions from a static integrated design to a dynamic modular design where components can be independently replaced. The gel reservoir is designed as a separate replaceable unit that can be serviced without affecting the rest of the electrode system, enabling flexible maintenance while maintaining manufacturing simplicity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the reuse of therapy electrode components, provides continuous monitoring and therapy during water exposure, and reduces waste by allowing non-destructive disassembly and replacement of worn parts, enhancing cost-effectiveness and usability.

Implementation Method 1

a gas generator configured to supply pressurized gas to the reservoir

Methodology Applied
Scientific EffectPressurized gas: Pressure Increase

Implementation Method 2

the conductive fluid onto the conductive surface to reduce electrical impedance between the conductive surface and skin of a subject

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12403322B2Modular ingress protected electrode system for a wearable defibrillator
Publication Date: 2025.09.02 ZOLL MEDICAL CORPORATION
  • US12403322B2 patent drawing
  • US12403322B2 patent drawing
  • US12403322B2 patent drawing

AI summary

A modular waterproof therapeutic electrode component for preventing water ingress and for easy servicing. The component comprises a substrate comprising a conductive surface, a reservoir of conductive fluid mounted on the substrate, a reusable waterproof enclosure comprising circuitry, the reusable waterproof enclosure comprising circuitry configured to be removably coupled to the substrate, and a fluid deployment device in electrical communication with the circuitry and mounted on the substrate, the fluid deployment device configured to cause the reservoir to release the conductive fluid onto the conductive surface to reduce electrical impedance between the conductive surface and skin of a subject.