Modular Weir Assembly for Stormwater Crate Solids Isolation

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Solution Overview

Problem

Existing stormwater management crate systems face challenges in effectively isolating debris and solid contaminants, requiring intensive labor for installation, being cumbersome to assemble, and lacking efficient methods for containing and cleaning these contaminants within the crate array.

Innovation Solution

The implementation of modular weirs configured to fit within the space between internal columns of stormwater management crate units, featuring a flat bottom for sediment collection, column grooves for alignment, and connection mechanisms for easy assembly, allowing for efficient isolation and containment of debris and solid contaminants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional stormwater management systems are used, then debris and solid contaminants can pass through the system, but the system lacks effective isolation capability for contaminants

Engineering Contradiction:
Improvedebris and solid contaminants isolationVSAvoidsystem structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system divides the stormwater management function into separate modules: solids retention system, modular weirs, and crate array. Each module handles specific tasks (debris capture, flow isolation, water storage), improving contaminant isolation without requiring complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Modular weirs act as intermediary components between the solids retention system and the crate array. These weirs provide the critical isolation function by containing debris and solid contaminants within the crate array while allowing stormwater to pass through to the drainage system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If intensive labor is used for installation, then proper isolation of contaminants can be achieved, but assembly becomes cumbersome and costly

Engineering Contradiction:
Improvecontaminant containment effectivenessVSAvoidinstallation and assembly ease
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The system uses segmented, modular components that can be assembled in discrete units. The modular weirs and crate array sections can be installed independently and connected systematically, reducing installation complexity and labor requirements while maintaining effective contaminant isolation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Components are pre-configured with alignment features and connection mechanisms during manufacturing. The modular weirs include pre-formed structures for containing contaminants, and the crate array sections come pre-assembled with connection points, enabling faster on-site assembly without compromising isolation effectiveness.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If modular weirs are added to isolate contaminants, then labor and assembly costs are reduced, but the device complexity increases

Engineering Contradiction:
Improveassembly ease and labor efficiencyVSAvoidmodular weir structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The modular weir itself is segmented into standardized sections that repeat throughout the system. Each section has identical connection interfaces and structural features, simplifying manufacturing and assembly despite the overall system complexity. The repetition of standardized modules reduces the complexity burden.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular weirs are designed as universal components that perform multiple functions: containing contaminants, directing water flow, providing structural support, and enabling system expansion. This multi-functionality reduces the need for additional specialized components, offsetting the complexity increase with functional consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular weirs reduce labor and assembly costs, facilitate easier installation, and provide effective isolation and cleaning of debris and solid contaminants within the stormwater management crate array, enhancing the efficiency and efficacy of fluid runoff management systems.

Implementation Method 1

a flat bottom configured to collect the suspended solids from the flow of water

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS20260071417A1Systems, apparatus, and methods for isolating flow in a stormwater management crate array
Publication Date: 2026.03.12 ADVANCED DRAINAGE SYSTEMS INC
  • US20260071417A1 patent drawing
  • US20260071417A1 patent drawing
  • US20260071417A1 patent drawing

AI summary

Weir systems, methods, and apparatuses for containing and filtering runoff may be provided. In one implementation, a modular weir may be used to isolate suspended solids from a flow of water in a stormwater management crate array. The modular weir may include a plurality of weirs configured to isolate the flow of water from the stormwater management crate, a plurality of column grooves along the one or more weirs configured to extend around a plurality of columns in the stormwater management crate, an inlet located at a first end of the plurality of weirs configured to receive the flow of water within the stormwater management crate, and a cap located at a second end of the plurality of weirs configured to contain the flow of water within the modular weir.