Modular Welding Power Sockets With Locking Plug Reconfiguration
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Solution Overview
Problem
Conventional welding-type power supplies have power sockets configured to connect with only one specific type of plug, making it difficult to connect plugs of different types to power sockets of different designs, and existing external reconfiguration devices often result in loose mechanical and electrical connections.
Innovation Solution
Configurable and reconfigurable welding-type power sockets and plugs using custom inserts, socket connectors, plug adapters, and plug receptacles that secure mechanically and electrically, allowing different plug types to connect securely without risk of unintentional removal.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional power sockets are designed for a specific plug type, then the connection is stable and secure, but the adaptability to different plug types is limited
Solution Approach 1:
The power socket is designed with multiple configurable connection types (e.g., round pin, flat blade, bayonet) that can be selected and installed in the same socket body, allowing a single socket to accommodate multiple plug types without requiring separate sockets for each configuration
Solution Approach 2:
The socket is divided into modular components including a socket body, removable inserts, and interchangeable connection elements, allowing individual parts to be changed or reconfigured to match different plug types while maintaining the overall socket structure
2Adaptability or versatility
If external reconfiguration devices are used to connect different plug types, then adaptability is improved, but the mechanical and electrical connections become loose
Solution Approach 1:
The adapter integrates multiple functions into a single unified component that combines mechanical support, electrical contact, and plug-type adaptation in one piece, eliminating the need for separate loose-fitting external devices and ensuring stable connections
Solution Approach 2:
The adapter acts as an intermediary component between the power socket and various plug types, providing a secure mechanical interface and reliable electrical pathway that ensures stable connections while accommodating different plug configurations
3Ease of operation
If a fixed socket design is used, then the manufacturing process is simple, but the ease of operation for different plug types is reduced
Solution Approach 1:
Multiple connection type inserts and adapters are pre-configured and can be quickly installed or swapped in the field without requiring complex manufacturing or reconfiguration processes, allowing the socket to be adapted to different plug types through simple preliminary preparation of interchangeable parts
Data Source
AI summary
Apparatuses, systems, and/or methods for configuring and/or reconfiguring welding-type power sockets and/or welding-type plugs are disclosed. In some examples, welding-type power sockets and/or welding-type plugs may be configurable (and/or reconfigurable) through custom socket inserts, socket connectors, plug adapters, and plug receptacles.