Modular Aerosol-Generating Device With Wick Thermal Cleaning

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Solution Overview

Problem

Existing aerosol-generating devices face challenges in allowing independent replacement of components storing liquid and wicks, extending the usage of wicks by removing debris, removing absorbed liquid, and preventing unintentional heating of heaters.

Innovation Solution

The device includes a body, a first container with a wick and heater, and a second container for storing liquid, with an interface for user input and a controller that determines a cleaning function based on container separation and controls heater power according to a temperature profile.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the liquid container and wick component are integrated as a single unit, then the device structure is simpler, but the components cannot be replaced independently

Engineering Contradiction:
ImproveIndependent replacement capabilityVSAvoidContainer structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the liquid storage system into two separate replaceable components: a liquid container and a wick component. Each component can be independently removed and replaced, allowing users to replace only the liquid container when empty or only the wick component when depleted, without replacing the entire assembly.

Inventive Principle:
Principle #1Segmentation

2Duration of action of moving object

If the wick component cannot be cleaned, then the device structure is simpler, but the usage period of the wick is limited due to debris accumulation

Engineering Contradiction:
ImproveUsage period of wickVSAvoidCleaning mechanism
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent implements a cleaning mechanism that activates automatically when the wick component is removed from the liquid container. The controller detects the separation of components and automatically controls the heater to heat the wick component, removing accumulated debris and extending its usage period before replacement is needed.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If liquid remains in the container after replacement, then the device structure is simpler, but liquid absorption issues occur during component replacement

Engineering Contradiction:
ImproveReplacement processVSAvoidLiquid absorption
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent implements a heating mechanism that activates when the liquid container is separated from the wick component. The controller detects this separation and controls the heater to heat the liquid container, evaporating and removing residual liquid that would otherwise be absorbed by the wick component during replacement operations.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If the heater can be activated at any time, then the operation is more flexible, but unintentional heating by users occurs

Engineering Contradiction:
ImproveHeater control flexibilityVSAvoidUnintentional heating
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent implements a control system that uses feedback from component separation detection to control heater activation. The controller monitors whether the liquid container and wick component are separated, and only activates the heater under these specific conditions, preventing unintentional heating while maintaining operational flexibility for intended cleaning functions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables independent replacement of liquid and wick components, extends wick usage by debris removal, and prevents unintentional heater heating.

Implementation Method 1

a first container (20) including a wick (25) and a heater (2531)

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

control so that power is supplied to the heater (2531) according to a temperature profile (1010) corresponding to the cleaning function

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 3

control so that the power is supplied to the heater (2531) according to a first temperature profile (1010), based on the liquid being absorbed by the wick (25)

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20250288016A1Aerosol-generating device and operation method thereof
Publication Date: 2025.09.18 KT&G CO LTD
  • US20250288016A1 patent drawing
  • US20250288016A1 patent drawing
  • US20250288016A1 patent drawing

AI summary

An aerosol-generating device and an operation method thereof are disclosed. The aerosol-generating device of the disclosure includes a body, a first container including a wick and a heater, a second container configured to store a liquid, an interface configured to receive a user input; and a controller. The body and the first container are detachably coupled to each other. The first container and the second container are detachably coupled to each other. The controller determines whether a predetermined input is received within a predetermined time corresponding to a cleaning function, based on the first container and the second container being separated from each other while the body and the first container are coupled, and controls so that power is supplied to the heater according to a temperature profile corresponding to the cleaning function, based on receiving the predetermined input within the predetermined time.