Modular Wiper Blade Assembly with Separate Washer Accessory

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Solution Overview

Problem

The existing 'flat blade' wiper blade assemblies for motor vehicles face manufacturing difficulties due to the co-extrusion of multiple materials, increased rigidity, and challenges in connecting accessory segments and maintaining fluid circulation, especially at low temperatures.

Innovation Solution

A wiper blade assembly design where the longitudinal support and accessory are produced independently, allowing for simpler assembly and fluid connection, with the accessory being fixed to the support using various methods such as clipping, articulated lugs, or notches, and incorporating transversal notches for improved flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If co-extrusion of multiple materials is used to integrate support and accessory functions, then functional integration is achieved, but manufacturing complexity and difficulty increase

Engineering Contradiction:
Improvefunctional integrationVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent divides the wiper blade assembly into separate modular components: a support element and an accessory element that can be assembled together. This segmentation allows each component to be manufactured independently using simpler processes, while still achieving the integrated functionality through mechanical assembly rather than complex co-extrusion

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If co-extrusion of multiple materials is used to integrate support and accessory functions, then functional integration is achieved, but the rigidity of the wiper blade assembly increases

Engineering Contradiction:
Improvefunctional integrationVSAvoidrigidity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

By separating the support and accessory into distinct components, each can be optimized for its specific function without compromising overall flexibility. The support element maintains appropriate rigidity for structural function, while the accessory element can be designed with suitable flexibility for its specific purpose, avoiding the excessive rigidity that would result from co-extrusion

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the solid longitudinal part is cut into two segments to insert a connector, then connection to driving mechanism is enabled, but the complexity of connecting accessory segments and maintaining fluid circulation increases

Engineering Contradiction:
Improveconnection capabilityVSAvoidconnection complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent employs modular segmentation where the accessory element is designed as a separate component that can be easily attached to the support. This segmentation simplifies the connection process by providing standardized interfaces, and maintains fluid circulation through integrated fluid passages that connect the segments without requiring complex assembly procedures

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If co-extrusion of complex profile is used, then integrated structure is obtained, but manufacturing difficulty increases

Engineering Contradiction:
Improvestructural integrationVSAvoidmanufacturing difficulty
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent resolves the manufacturing difficulty by dividing the complex integrated structure into two simpler components that can be manufactured using standard extrusion or molding processes. The support element and accessory element are each produced separately with simpler profiles, then assembled together to achieve the final integrated structure, avoiding the need for complex multi-material co-extrusion

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10081339B2Wiper blade assembly for the windows of a motor vehicle
Publication Date: 2018.09.25 VALEO SYST DESSUYAGE SAS
  • US10081339B2 patent drawing
  • US10081339B2 patent drawing
  • US10081339B2 patent drawing

AI summary

The invention relates to a wiper blade assembly for the windows of a motor vehicle, comprising a longitudinal support (10) intended to receive a pressure application vertebra (20) and a wiper blade (30) and a wiper accessory (40) carrying a device (42a, 42b) for distributing and projecting a washer liquid wherein the accessory is intended to be assembled with the longitudinal support (10).According to the invention, the longitudinal support (10) comprises means for fixing said accessory (40) on said support.