Modular Wire Clamping Assembly for Variable Conductor Sizes
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Solution Overview
Problem
Existing wire clamping assemblies struggle to reliably accommodate a wide range of differently sized electric conductors, lacking flexibility and versatility.
Innovation Solution
A modular wire clamping assembly comprising two housing parts and a wire clamping spring, allowing for adjustable assembly configurations and interchangeable springs to accommodate various conductor sizes and types.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a monolithic housing is used in wire clamping assemblies, then the structure is simple and manufacturing is easier, but the assembly cannot accommodate a wide variety of differently sized electric conductors
Solution Approach 1:
The housing is divided into two separate parts: a first housing part that receives the electric conductor and a second housing part that contains the wire clamping spring. These two parts can be selectively assembled to create different assembly configurations, enabling the same clamping assembly to accommodate various conductor sizes while maintaining a relatively simple individual component structure
Solution Approach 2:
The first housing part is designed with universal features that allow it to work with different second housing parts and different wire clamping springs. This multi-functionality enables a single first housing part to accommodate a wide range of electric conductor sizes when combined with different second housing parts, achieving versatility without requiring each component to be highly complex
2Adaptability or versatility
If a single wire clamping spring is used, then the assembly structure is simpler, but the clamping force cannot be adjusted for different conductor sizes
Solution Approach 1:
The wire clamping spring is designed with dynamic characteristics that allow it to adapt to different conductor sizes. The spring can be selectively positioned or replaced to provide appropriate clamping force for various conductor diameters, enabling the system to dynamically adjust its clamping characteristics rather than being fixed to a single configuration
Solution Approach 2:
Different wire clamping springs with varying spring constants, lengths, or geometries can be selected and installed in the second housing part to change the clamping force parameters. This allows the system to optimize clamping force for different conductor sizes by simply changing the spring parameter rather than redesigning the entire clamping mechanism
3Adaptability or versatility
If the housing parts are permanently fixed together, then the assembly is more stable and reliable, but the configuration cannot be adjusted for different conductor types
Solution Approach 1:
The housing is segmented into two separable parts that can be selectively assembled and disassembled. This segmentation allows the first housing part to be paired with different second housing parts for different conductor types, providing configuration flexibility while maintaining stable connections during use through proper attachment mechanisms
Solution Approach 2:
The connection between the two housing parts is designed to be dynamically adjustable - allowing assembly and disassembly for reconfiguration, but providing stable and reliable connection when assembled. This dynamic characteristic enables the system to transition between different configurations while maintaining structural integrity during operation
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The assembly provides robust and versatile clamping for a wide variety of conductor sizes and shapes, ensuring secure and adjustable clamping forces through modular design and interchangeable components.
Implementation Method 1
a wire clamping spring (10) which is attached to the first housing part (6) and extends into the assembly interior volume (12), the wire clamping spring (10) being configured to clamp the electrical conductor (2)
Data Source
AI summary
A wire clamping assembly for automatically clamping an electrical conductor inserted in an insertion direction, comprising a first housing part, a second housing part, and a wire clamping spring. The first housing part is attached to the second housing part and the first housing part and the second housing part define a assembly interior volume extending between them. The wire clamping spring is attached to the first housing part and extends into the assembly interior volume, the wire clamping spring being configured to clamp the electrical conductor.