Modular Wireless Charging Coils With Synchronized Transfer Area

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Solution Overview

Problem

Existing energy transfer systems for mobile devices, such as handheld power tools, require multiple charging systems and precise placement to function efficiently, leading to increased setup time and potential interference.

Innovation Solution

A transmitting unit with a communication interface that allows synchronization and energy transfer between similar units, forming a larger energy transfer area and enabling efficient energy delivery even with inaccurate placement of mobile devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple separate energy transfer systems are used to charge multiple mobile devices, then each device can be charged independently, but the device complexity and setup time increase significantly

Engineering Contradiction:
Improvecharging capacityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple transmitting units into a single modular energy transfer system where multiple transmitting units can be connected in series to form an extended energy transfer area. This allows multiple mobile devices to be charged simultaneously through one integrated system rather than requiring separate charging systems for each device, thereby reducing overall system complexity while maintaining high charging capacity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system is divided into modular transmitting units that can be independently configured and then connected in series. Each transmitting unit can be optimized for specific charging requirements, and the modular design allows flexible arrangement to match the number and positioning of mobile devices, reducing setup complexity while maintaining productivity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If mobile devices are placed at predefined positions with high accuracy, then energy transfer efficiency is maximized, but the ease of operation decreases

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidplacement convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements dynamic adjustment mechanisms that automatically adapt the energy transfer parameters based on the actual positioning of mobile devices. The system can dynamically adjust transmitting coil activation, power distribution, and synchronization to maintain optimal energy transfer efficiency even when devices are not precisely positioned, thereby improving ease of operation without sacrificing reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms that detect the position and status of mobile devices and automatically adjust the energy transfer parameters accordingly. This feedback loop ensures that the system maintains high energy transfer efficiency by adapting to actual device positions rather than requiring precise pre-positioning, making the system easier to operate.

Inventive Principle:
Principle #23Feedback

3Productivity

If multiple transmitting units operate simultaneously without synchronization, then energy transfer capacity increases, but harmful interference increases

Engineering Contradiction:
Improveenergy transfer capacityVSAvoidradiated interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent implements synchronization communication between transmitting units that uses feedback mechanisms to coordinate their operation. Each transmitting unit receives synchronization signals from others and adjusts its transmitting phase and power level accordingly, allowing multiple units to operate simultaneously at high capacity while minimizing radiated interference through coordinated phasing and power management.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system employs periodic synchronization cycles where transmitting units exchange status information and coordinate their operation in synchronized phases. This periodic coordination allows multiple units to maintain high overall energy transfer capacity while reducing interference through structured, phased operation rather than random simultaneous transmission.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces setup time and minimizes interference by allowing multiple units to communicate and synchronize energy transfer, enabling high-power energy delivery to multiple devices with improved convenience and efficiency.

Implementation Method 1

at least one transmitting coil (20) for transferring energy via the energy transfer area (26)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20230283118A1Transmitting unit, energy transfer module, energy transfer system, and energy transmitting and receiving unit
Publication Date: 2023.09.07 HILTI AG
  • US20230283118A1 patent drawing
  • US20230283118A1 patent drawing

AI summary

A transmitting unit (16) for transferring energy to a mobile device (12) for supplying the mobile device (12), in particular a handheld power tool, with energy needed to operate the mobile device (12), wherein the energy is transferred wirelessly, including an energy transfer area (26) for wirelessly transferring energy to the mobile device (12), and a communication interface (18) which is configured to communicate with a further, similar transmitting unit (16). An energy transfer module (14), to an energy transfer system (10) and to an energy transmitting and receiving unit (32).