Modular Wireless Power Transfer System with Wired Mode

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Solution Overview

Problem

Existing wireless power transfer (WPT) systems face challenges in achieving high efficiency while minimizing magnetic emission and cost, particularly in high power applications, and often cause electromagnetic interference (EMI) and noise, posing hazards to people and electronic devices.

Innovation Solution

The implementation of a modular WPT system that incorporates a plurality of power converters, resonator blocks, and connection blocks, allowing for operation in both wireless and wired charging modes, with advanced resonant power conversion techniques to enhance efficiency and reduce EMI by sharing components and using switchable capacitors to optimize magnetic field distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If wireless power transfer is implemented at high power levels, then power delivery capability is improved, but electromagnetic interference and magnetic emission increase causing hazards to people and electronic devices

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidelectromagnetic interference and magnetic emission
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The WPT system is divided into multiple independent power converter modules, each with its own resonator. This segmentation allows the total power to be distributed across multiple lower-power units, reducing the magnetic emission and EMI of each individual module while maintaining high total power delivery capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple power converter modules are combined to operate simultaneously, achieving high total power output while each module operates at lower power levels with reduced magnetic emission. The modules work together to deliver cumulative power without the EMI hazards associated with single high-power systems.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of energy

If multiple power converters and resonators are used to achieve high efficiency wireless power transfer, then power transfer efficiency is improved, but system complexity and cost increase

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system uses multiple modular power converter-resonator units that can be independently designed and optimized. Each module contributes to overall efficiency while the modular architecture simplifies design, manufacturing, and maintenance compared to a single complex high-power system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power converter modules are designed with universal interfaces and standardized configurations, allowing them to be interconnected in various combinations. This universality reduces system complexity by using repeated standardized units rather than custom-designed complex components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If a modular design with switchable capacitors is implemented, then adaptability to different power levels and receiver configurations is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to different power levelsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system incorporates switchable capacitors that can dynamically adjust the resonant frequency and impedance matching of each power converter module. This dynamic adaptability allows the system to optimize performance for different power levels and receiver configurations without requiring complex manual reconfiguration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The modular architecture with independent power converter modules, each equipped with its own switchable capacitor, distributes the adaptability function across multiple simple units rather than requiring a single complex control system, thereby reducing overall device complexity while maintaining versatility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high efficiency wireless power transfer with reduced magnetic emission and lower costs, improved system reliability, and flexibility in adapting to different power levels and receiver configurations, while minimizing EMI and noise, thus enhancing the safety and performance of WPT systems.

Implementation Method 1

The resonator block comprises a plurality of resonators. Each resonator has a resonant capacitor and is coupled to one of the plurality of power converters

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

Wireless power transfer (WPT) is desirable for many applications due to better customer experience and better tolerance of harsh environment

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

an improved WPT system based on advanced resonant power conversion

Methodology Applied
Scientific EffectResonant power conversion: Resonance

Data Source

PatentUS11495998B2Modular and efficient wireless power transfer systems with a wired charging mode
Publication Date: 2022.11.08 MAO HENGCHUN
  • US11495998B2 patent drawing
  • US11495998B2 patent drawing
  • US11495998B2 patent drawing

AI summary

A device comprises a plurality of power converters, a resonator block and a connection block. The plurality of power converters is coupled to a power port having a voltage. Each power converter comprises a plurality of switch networks, and each switch network has a plurality of power switches. The resonator block comprises a plurality of resonators. Each resonator has a resonant capacitor and is coupled to one of the plurality of power converters. The connection block comprises a switching component and is coupled to one of the plurality of resonators, and the connection block and the said resonator are configured such that the device operates in a wireless charging mode with the resonator block activated or a wired charging mode with the connection block activated.