Modular Workstation with Sensor-Based Configuration Detection

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Solution Overview

Problem

Existing appliances lack the ability to automatically detect and adapt to various configurations of changeable components, such as drawers and modules, which limits their versatility and efficiency in performing different tasks.

Innovation Solution

The appliance incorporates sensors and sensor operators, such as magnets and hall effect sensors, to detect the configuration of modules and adjust operations accordingly, allowing for automatic detection of module types, sizes, and locations, and enabling adaptive task performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If sensors and sensor operators are coupled to the appliance and modules to enable automatic detection of module configurations, then the appliance's ability to recognize and adapt to various configurations is improved, but the device complexity increases due to additional sensors, sensor operators, and control logic

Engineering Contradiction:
Improveconfiguration detection capabilityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces sensor operators (magnets, reflective elements, or RFID tags) as intermediaries between the modules and sensors. These sensor operators simplify the detection mechanism by providing clear, detectable signals that indicate module presence, type, and configuration without requiring complex sensor arrays or processing logic

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses sensor operators that create detectable signal patterns (magnetic fields, optical reflections, RFID signals) as proxies for physical module characteristics. Instead of directly measuring complex physical properties, the system detects these simplified signal copies that represent module configuration information

Inventive Principle:
Principle #26Copying

2Productivity

If the appliance uses manual configuration methods for changeable components, then the device complexity remains low, but the productivity decreases due to time-consuming manual setup and reconfiguration

Engineering Contradiction:
Improvereconfiguration speedVSAvoiddetection system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The appliance performs self-detection and self-configuration by automatically scanning for modules, detecting their characteristics through sensors and sensor operators, and adapting its operation without user intervention. This eliminates manual configuration steps while keeping the detection system relatively simple through the use of passive sensor operators

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Sensor operators are pre-coupled to modules during manufacturing, so that when modules are installed in the appliance, the configuration information is already available for immediate detection. This preliminary preparation enables rapid automatic recognition without requiring complex real-time analysis

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the appliance to automatically recognize and respond to different configurations, enhancing its versatility and efficiency in performing multiple tasks by allowing for dynamic reconfiguration and adaptive operation.

Implementation Method 1

The appliance incorporates sensors and sensor operators, such as magnets and hall effect sensors, to detect the configuration of modules

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS11607038B2Configuration techniques for an appliance with changeable components
Publication Date: 2023.03.21 ERGOTRON INC
  • US11607038B2 patent drawing
  • US11607038B2 patent drawing
  • US11607038B2 patent drawing

AI summary

The present disclosure relates to a workstation and a technique to automatically configure the workstation. The workstation can be used to perform various tasks including but not limited to medication delivery, collection of medical records, patient care, manufacturing operations, and others. The workstation can be configured by the user depending on the tasks to be performed using the workstation. Various sensors (e.g., hall effect sensors, optical sensors, or the like) can be coupled to the workstation, and sensor operators (e.g., magnets, color coded strips, or the like) can be coupled to the modules. By aligning sensor operators with sensors when modules are coupled to the workstation, a configuration (e.g., size, shape, location, or the like) of modules can be automatically detected by the workstation controller. The controller of the workstation can then adapt to perform certain tasks (e.g., lock/unlock drawers, or the like) depending on the detected configuration of modules.