Modulating fabric diffusivity using tether-containing conducting polymers

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Solution Overview

Problem

Current materials for chemical threat protection lack the ability to reversibly change porosity in response to command, which is essential for effective breathability and chemical agent blocking.

Innovation Solution

A conductive polymer interpenetrating network (IPN) composed of poly(TP-CAE4P—SO3-co-bis-EDOT-co-HM-EDOT) that can be switched between open and closed states by applying a small voltage, altering nanoporosity through ion-pairing complexes, allowing for high breathability in the open state and significant blocking of chemical agents in the closed state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional materials are used for chemical threat protection, then chemical agent blocking is achieved, but breathability is poor

Engineering Contradiction:
Improvechemical agent blockingVSAvoidbreathability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent applies dynamics by creating a material whose porosity can dynamically switch between open and closed states. The conducting polymer network changes its physical configuration in response to electrical stimuli, transitioning from a relaxed state (allowing breathability) to a contracted state (blocking chemical agents). This dynamic adaptability resolves the contradiction between maintaining breathability and blocking chemical threats.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention utilizes parameter changes by altering the physical state of the conducting polymer network through electrical potential application. By changing the electrical parameter (applying voltage), the material's porosity parameter changes, enabling it to switch between breathable and protective states. This parameter-based control allows the material to adapt its properties to different operational requirements.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If materials with fixed porosity are used, then manufacturing simplicity is maintained, but the ability to reversibly change porosity on command is lost

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidreversible porosity change capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent employs composite materials by combining a conducting polymer network with a matrix material to create an interpenetrating network structure. This composite approach integrates the electrical responsiveness of conducting polymers with the structural properties of the matrix, enabling reversible porosity changes while maintaining manufacturability through established composite material processing techniques.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If conducting polymers are used to enable porosity switching, then breathability and chemical blocking are improved, but device complexity increases

Engineering Contradiction:
Improvebreathability controlVSAvoidmaterial structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention applies self-service by designing a material that autonomously switches between states in response to electrical stimuli without requiring complex mechanical actuators or additional control systems. The conducting polymer network itself performs the work of opening and closing pores through electrochemical reactions, eliminating the need for external mechanical control mechanisms and reducing overall device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IPN material demonstrates high breathability in the open state, comparable to commercial sport clothing, and effectively blocks 99% of chemical agents in the closed state, maintaining performance for operationally significant time periods without continuous voltage application.

Implementation Method 1

altering nanoporosity through ion-pairing complexes

Methodology Applied
Scientific EffectIon-pairing complexes:

Implementation Method 2

oxidizing the material to increase its diffusivity

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

reducing the material to decrease its diffusivity

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS11584826B2Modulating fabric diffusivity using tether-containing conducting polymers
Publication Date: 2023.02.21 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US11584826B2 patent drawing
  • US11584826B2 patent drawing
  • US11584826B2 patent drawing

AI summary

An interpenetrating network (IPN) polymer membrane material includes a soft polyurethane interspersed with a crosslinked conducting polymer. The material can be reversibly “switched” between its oxidized and reduced states by the application of a small voltage, ˜1 to 4 volts, thus modulating its diffusivity.