Module-Hole Display Structure for Electrode Deposition and Adhesion

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Solution Overview

Problem

Existing display apparatuses face challenges in preventing performance deterioration of electronic modules disposed in module holes, particularly due to issues with light reflection and adhesion of electrodes and sealing members.

Innovation Solution

The display apparatus incorporates a deposition preventing pattern, such as ABH113, which is positioned on the same layer as the second electrode but does not overlap with it, and is thicker, to prevent electrode deposition in the module hole area, while ensuring the sealing member adheres firmly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the second electrode is deposited in the module hole area to improve electrical connection, then electrical conductivity is improved, but light reflection increases and adhesion deteriorates

Engineering Contradiction:
Improveelectrical connectionVSAvoidlight reflection
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies different properties to different areas: the deposition preventing pattern (made of organic emission material) is placed only in the module hole area, while the second electrode is deposited in the active area. This local differentiation allows the electrode to provide electrical connection where needed while preventing light reflection and adhesion issues in the module hole area.

Inventive Principle:
Principle #3Local quality

2Reliability

If the second electrode is deposited in the module hole area to improve electrical connection, then electrical conductivity is improved, but adhesion of sealing member deteriorates

Engineering Contradiction:
Improveelectrical connectionVSAvoidadhesion
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The deposition preventing pattern is locally applied in the module hole area to prevent electrode deposition, ensuring that the sealing member can adhere properly to the substrate in this region. The second electrode is still deposited in the active area where electrical connection is required, maintaining the adhesion strength where the sealing member needs to bond.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If a deposition preventing pattern is introduced to prevent electrode deposition in the module hole area, then light reflection and adhesion issues are resolved, but device complexity increases

Engineering Contradiction:
Improvelight reflectionVSAvoidstructure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The deposition preventing pattern serves multiple functions: it prevents electrode material deposition in the module hole area, acts as an adhesive promoter for the sealing member, and reduces light reflection. By combining these functions into a single pattern layer, the patent avoids adding excessive structural complexity while achieving multiple benefits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If the deposition preventing pattern is made thicker to improve prevention of electrode deposition, then deposition prevention is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedeposition preventionVSAvoidthickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent specifies a thickness range of 50-200 nm for the deposition preventing pattern, which is thicker than conventional electrode layers. This parameter change ensures effective prevention of electrode deposition while maintaining manufacturability through standard deposition processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the performance of electronic modules by reducing light reflection and improving adhesion, thereby maintaining the functionality and reliability of the display apparatus.

Implementation Method 1

a deposition preventing pattern; and a light emitting element including: a first electrode connected to the thin film transistor; an emission pattern on the first electrode; and a second electrode on the emission pattern; The second electrode and the deposition preventing pattern are at a same layer and do not overlap with each other

Methodology Applied
Scientific EffectPhysical barrier prevention:

Data Source

PatentUS12364101B2Display apparatus, method of manufacturing the same, and electronic device
Publication Date: 2025.07.15 SAMSUNG DISPLAY CO LTD
  • US12364101B2 patent drawing
  • US12364101B2 patent drawing
  • US12364101B2 patent drawing

AI summary

A display apparatus includes: a base substrate having a front surface, a rear surface opposite to the front surface, a module hole extending through the front surface and the rear surface, an active area, a peripheral area adjacent to the active area, and a margin area adjacent to the module hole; a circuit layer on the base substrate, the circuit layer including a driving element including a thin film transistor; a display element layer including: a deposition preventing pattern; and a light emitting element including: a first electrode connected to the thin film transistor; an emission pattern on the first electrode; and a second electrode disposed on the emission pattern. An encapsulation layer is on the display element layer, and encapsulating the light emitting element. The second electrode and the deposition preventing pattern are at a same layer and do not overlap with each other.