Electronic Module Latch Mechanism for Easy Removal

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Solution Overview

Problem

The small form factor of electronic modules, such as SFP, X-SFP, and QSFP, makes them difficult to handle and remove from a printed circuit board due to limited space for finger operation, especially when other components are surrounding the module.

Innovation Solution

An electronic module with an improved latch mechanism featuring a slider member with arm portions and a gasket with curved portions that allow for easy separation from a complementary connector by moving the slider along a front-to-rear direction, raising the curved portions to facilitate removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the module form factor is reduced to save space on the printed circuit board, then the area occupied by the module decreases, but the ease of operation for removing the module deteriorates due to limited space for finger operation

Engineering Contradiction:
Improvearea occupied by moduleVSAvoidease of removal
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent introduces a pull tab that extends perpendicular to the plane of the module housing, utilizing the vertical dimension (Z-axis) to provide finger engagement. This allows operators to grasp and remove the module from above without requiring lateral space, effectively resolving the contradiction between compact footprint and ease of removal by operating in a different spatial dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The pull tab acts as an intermediary element between the operator's finger and the module body. Instead of directly grasping the compact module housing, the operator interacts with the extended pull tab, which transmits the removal force to the module. This intermediary structure enables easy removal despite the module's small form factor.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the module form factor is reduced to support more modules on the printed circuit board, then the quantity of modules that can be coupled increases, but the ease of operation for replacing failed modules deteriorates

Engineering Contradiction:
Improvenumber of modules per boardVSAvoidease of replacement
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

By extending the pull tab in the vertical dimension, the patent enables operators to access and remove modules from above the board surface. This dimensional approach allows for easy module replacement even when modules are densely packed, maintaining high productivity while preserving ease of operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The pull tab serves as a mediator that bridges the gap between the operator and the densely packed module. It provides a convenient grip point that extends beyond the module's compact boundaries, enabling efficient module replacement without requiring excessive lateral space for finger manipulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If a traditional latch mechanism with sliders and bails is used to enable module removal, then the ease of operation for removal improves, but the device complexity increases due to additional components

Engineering Contradiction:
Improveease of removalVSAvoidlatch mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the essential function of the latch mechanism (enabling module removal) and separates it from the complex slider-bail assembly. By removing the intermediate slider and bail components and directly engaging the housing with the receptacle, the design achieves easy removal functionality with significantly reduced structural complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a complex mechanical latch that actively locks and unlocks, the patent inverts the approach by using a simple snap-fit engagement where the housing directly interfaces with the receptacle. The removal function is achieved through direct manipulation of the housing itself rather than through a multi-component latch mechanism, simplifying the overall structure while maintaining ease of operation.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS8668515B2Electronic module with improved latch mechanism
Publication Date: 2014.03.11 HON HAI PRECISION INDUSTRY CO LTD
  • US8668515B2 patent drawing
  • US8668515B2 patent drawing
  • US8668515B2 patent drawing

AI summary

An electronic module (100) for mating with a complementary connector, comprises: a housing defining a recess area and a printed circuit board (3) disposed in the housing. A slider member is (61) assembled to an exterior surface of the housing and defining a pair of arm portions (612) formed on a front end thereof. And a gasket (5) is assembled to the recess area and defining a pair of curved portions (543) located above two free ends of the pair of arm portions. Whereby movement of the slider by a user along a front to rear direction, the two free ends of the pair of arm portions respectively raise up the pair of curved portions.