MOF Membrane Ion Selectivity via Sub-Nanometer Pore Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current synthetic membranes are ineffective in efficiently separating atomic ions of the same valence and similar sizes due to limitations in ion selectivity and permeation rates.

Innovation Solution

Development of metal organic framework (MOF) membranes with sub-nanometer pore windows and tailored selectivity, integrated with a substrate and electrodes to apply a potential difference, enhancing ion transport and selectivity through controlled pore sizes and shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional synthetic membranes are used for ion separation, then the membrane structure is simple and easy to manufacture, but the ion selectivity and permeation rates are insufficient for efficiently separating atomic ions of the same valence and similar sizes

Engineering Contradiction:
Improveion selectivityVSAvoidmembrane structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs metal-organic framework (MOF) materials with precisely controlled porous structures. The MOF membranes feature uniform pore sizes in the angstrom range (e.g., 3.4 Å for ZIF-8), which are specifically designed to match the hydrated diameters of target ions. This porous structure enables size-based sieving mechanisms that achieve high ion selectivity while maintaining permeation rates, directly resolving the contradiction between selectivity and structural complexity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention creates composite membranes by integrating MOF layers with support substrates (such as porous ceramics, metals, or polymers). This composite structure combines the size-selective properties of MOF materials with the mechanical strength and structural stability of support materials, achieving both high ion selectivity and practical manufacturability without requiring the entire membrane structure to be complex.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If MOF membranes with sub-nanometer pore windows are used, then ion selectivity is enhanced, but the manufacturing complexity increases

Engineering Contradiction:
Improvepore size controlVSAvoidmembrane fabrication
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent employs a seeding approach where MOF nanocrystals are pre-formed and deposited onto support substrates before the final membrane formation. This preliminary action creates nucleation sites that guide the subsequent growth of uniform MOF layers with controlled pore sizes, simplifying the overall fabrication process while achieving precise pore size control necessary for high ion selectivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses templating agents or surfactants as intermediaries during MOF membrane fabrication. These intermediaries facilitate the formation of uniform porous structures by controlling nucleation and growth processes, enabling the production of membranes with precise sub-nanometer pore windows without requiring complex direct fabrication methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If pressure-driven gas separation processes are used with MOFs, then gas adsorption capacity and selectivity are improved, but the application to ion separation has not been explored

Engineering Contradiction:
Improvegas adsorption capacityVSAvoidapplication range
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent transitions the application of MOF membranes from gas separation to ion separation by changing the operational parameters (from pressure-driven gas flow to electric field-driven ion transport) while maintaining the core size-selective mechanism. The sub-nanometer pore windows that provide excellent gas adsorption capacity and selectivity are similarly effective for ion separation, demonstrating the adaptability of MOF structures across different separation modes and expanding their versatility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MOF membranes demonstrate significant selectivity and transport efficiency for monovalent ions over multivalent ions, achieving high selectivity ratios and fast ion transport rates, overcoming previous limitations in ion separation technologies.

Implementation Method 1

the respective pore windows have a pore size that is less than the hydrated diameter of the ion for which the ion selective separation membrane is selective

Methodology Applied
Scientific EffectSize exclusion: Physical Containment

Implementation Method 2

first and second electrodes to apply a potential difference across the membrane... the application of a potential difference across the ion selective separation membrane enhances the selective passage of ions

Methodology Applied
Scientific EffectElectrostatic interaction: Ion Repulsion/Attraction

Implementation Method 3

a metal organic framework layer formed on, in, and/or around a substrate, the metal organic framework having a crystal structure that includes a first surface and a second surface

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Implementation Method 4

first and second electrodes to apply a potential difference across the membrane... the application of a potential difference across the ion selective separation membrane enhances the selective passage of ions

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentUS11471874B2Metal organic framework membranes
Publication Date: 2022.10.18 COMMONWEALTH SCI & IND RES ORG
  • US11471874B2 patent drawing
  • US11471874B2 patent drawing
  • US11471874B2 patent drawing

AI summary

Disclosed herein is an ion selective separation membrane including: a metal organic framework layer formed on, in, and/or around a substrate, the metal organic framework having a crystal structure that includes a first surface and a second surface and includes ion transport channels formed between respective pore windows in the first surface and the second surface; first and second electrodes to apply a potential difference across the membrane; wherein the respective pore windows have a pore size that is less than the hydrated diameter of the ion for which the ion selective separation membrane is selective.