MOF-5 Polyaniline Composite for Low-Resistance Conductive Frameworks

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Solution Overview

Problem

Metal-organic frameworks (MOFs) like MOF-5 are non-conductive and have high resistance, limiting their application in electronic devices, despite their high surface area and stability, due to the lack of effective methods to enhance their conductivity.

Innovation Solution

A conductive composite material is created by synthesizing polyaniline (PANi) with MOF-5 using a solvo-thermal process, resulting in a material with three orders of magnitude higher conductivity than MOF-5 alone, while maintaining its stability and structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If MOF-5 is used as a standalone material, then it provides high surface area and stability, but it exhibits non-conductive properties and high resistance

Engineering Contradiction:
ImprovestabilityVSAvoidelectrical resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent creates a composite material by integrating polyaniline (a conductive polymer) with MOF-5 (a stable metal-organic framework). This composite structure combines the electrical conductivity of polyaniline with the structural stability and high surface area of MOF-5, resolving the contradiction between stability and electrical resistance. The polyaniline forms a conductive network within the MOF-5 matrix, enabling charge transport while maintaining the framework's robustness.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If conductive materials are incorporated into MOF matrix to increase conductivity, then electrical conductivity improves, but the structural integrity and stability may be compromised

Engineering Contradiction:
Improveelectrical conductivityVSAvoidstructural stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by concentrating the conductive polyaniline specifically within the porous channels and on the surface of the MOF-5 particles, rather than uniformly distributing it throughout the entire structure. This localized approach ensures that the MOF-5 framework maintains its structural integrity while the polyaniline provides conductive pathways where needed, particularly at the particle surfaces and within the pores where charge transport is most critical.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If polyaniline is synthesized with MOF-5 using solvo-thermal process, then conductivity increases by three orders of magnitude, but the synthesis complexity increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidsynthesis complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges two separate synthesis processes into a single integrated solvo-thermal procedure. Instead of first synthesizing MOF-5 separately and then attempting to incorporate polyaniline through additional steps, the method simultaneously forms both the MOF-5 framework and the polyaniline conductive network in one pot. This is achieved by co-assembling the metal nodes, organic linkers, and aniline monomers under solvo-thermal conditions, where the aniline polymerizes in situ to form conductive polyaniline within the MOF-5 structure, thereby simplifying the overall synthesis while achieving high conductivity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite exhibits high electric conductivity, making it suitable for use in electronic applications such as batteries and supercapacitors, with enhanced electrochemical properties and thermal stability.

Implementation Method 1

synthesizing polyaniline (PANi) with MOF-5 using a solvo-thermal process

Methodology Applied
Scientific EffectSolvo-thermal synthesis:

Implementation Method 2

The conductive polymer may be polyaniline, PANi

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 3

The conductive polymer, polyaniline (PANi) exhibits high conductivity in its oxidized/protonated form

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11891406B2Conductivity enhancement of MOFs via development of MOFpolymer composite material
Publication Date: 2024.02.06 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US11891406B2 patent drawing
  • US11891406B2 patent drawing
  • US11891406B2 patent drawing

AI summary

A method for enhancing the conductivity of MOF-5 by the development of an MOF-5 polymer composite material. The composite material incorporates a conductive polymer, preferably polyaniline, in the solvo-thermal synthesis pathway of MOF-5. The electrically conductive MOF-5 composite exhibits electric conductivity three orders of magnitude higher than that of MOF-5 while maintaining the crystallinity, robustness, and thermal stability of MOF-5.