Moisture-Cure Resin Paste for Sealing Wet Surface Apertures

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Solution Overview

Problem

Existing waterproofing methods require a dry surface for effective adhesion and repair, limiting their application to wet or damaged surfaces, particularly those with flowing water, and do not allow for subsequent painting.

Innovation Solution

A moisture-cure, hybrid synthetic resin paste is applied to wet surfaces to create a waterproof barrier, capable of forming a strong bond with various materials, including those under water, and can be used for repair, sealing, and waterproofing, with the option to paint afterwards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional acrylic- or solvent-based waterproofing products are applied, then adhesion to dry surfaces is achieved, but application to wet surfaces including flowing water is not possible

Engineering Contradiction:
Improveapplicability to wet surfacesVSAvoidadhesion strength
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the chemical parameter of the adhesive from conventional acrylic or solvent-based formulations to a moisture-curing polyurethane formulation. This chemical parameter change enables the adhesive to cure in the presence of moisture, allowing application to wet surfaces while maintaining strong adhesion and structural integrity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a hybrid synthetic resin paste combining moisture-curing polyurethane with reinforcing materials such as fibrous fillers and pigments. This composite structure provides both the chemical reactivity needed for wet-surface curing and the mechanical strength required for durable waterproofing, resolving the contradiction between adaptability and reliability.

Inventive Principle:
Principle #40Composite materials

2Productivity

If surface drying is required before application, then adhesion is improved, but repair time and productivity are reduced

Engineering Contradiction:
Improverepair speedVSAvoidbond strength
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The moisture-curing polyurethane adhesive utilizes the moisture already present in the environment or on the surface as the curing agent. This self-service mechanism eliminates the need for separate drying or surface preparation steps, enabling immediate application to wet surfaces while achieving full bond strength without compromising reliability.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If conventional waterproofing products are used on wet surfaces, then water resistance may be achieved, but subsequent painting capability is lost

Engineering Contradiction:
Improvepaintability after repairVSAvoidwater damage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameter to a moisture-curing polyurethane system that produces a non-glossy, porous cured structure. This parameter change enables the cured adhesive to accept paint adhesion while simultaneously providing effective waterproofing, thus achieving both paintability and water resistance without compromise.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective repair and waterproofing of surfaces in the presence of water, including flowing water, without the need for surface drying, providing a durable, breathable barrier resistant to weathering and allowing for a wider range of applications with enhanced adhesive strength.

Implementation Method 1

A moisture-cure, hybrid synthetic resin paste (sometimes referred to herein as 'paste') is applied to a wet surface to create a waterproof barrier

Methodology Applied
Scientific EffectMoisture-cure: Hydrolysis

Data Source

PatentUS11701846B2Methods of sealing wet surfaces by applying moisture-cure hybrid synthetic resin paste
Publication Date: 2023.07.18 SWIFT IP LLC
  • US11701846B2 patent drawing
  • US11701846B2 patent drawing
  • US11701846B2 patent drawing

AI summary

A moisture-cure, hybrid synthetic resin paste may be applied over an aperture formed in a wet surface to cover the aperture and form a waterproof barrier. In some examples, water may be flowing or even gushing through the aperture at the time that the paste is applied. The paste may be applied using a suitable hand tool such as a spatula.