Moisture Detection Circuit Using Variable Responsiveness for Digital Output

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Solution Overview

Problem

Existing moisture detection techniques in diapers require complex circuits for converting analog data to digital, leading to increased size and production costs, making them inefficient for accurately detecting moisture presence and amount.

Innovation Solution

A circuit with multiple transistors and resistances on a substrate, where each component part responds differently to moisture, outputting binary digital signals to simplify the detection process and eliminate the need for analog-to-digital conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If analog-to-digital conversion circuit is added to enable wireless transmission of moisture detection data, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemoisture detection accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential function needed for wireless transmission by using multiple detection parts that directly output digital signals corresponding to moisture levels, eliminating the need for complex analog-to-digital conversion circuits while maintaining measurement precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses multiple detection parts with different responsiveness characteristics to represent different moisture levels, creating a digital code that directly encodes the moisture amount without requiring conversion circuits, thus simplifying the overall device complexity

Inventive Principle:
Principle #26Copying

2Measurement precision

If complex conversion circuit is added to detect moisture amount accurately, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvemoisture amount detection accuracyVSAvoidproduction cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent removes the expensive analog-to-digital conversion circuit from the design by using detection parts that naturally output digital signals based on their different responsiveness to moisture, thereby reducing manufacturing costs while maintaining accurate moisture amount detection

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the responsiveness parameter of multiple detection parts to different values, allowing them to directly generate distinct digital signals for different moisture levels without requiring complex conversion circuits, thus reducing production cost

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple detection parts with different responsiveness are used to detect moisture amount, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemoisture level detection accuracyVSAvoiddetector structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple detection parts with different responsiveness characteristics into a single integrated detector structure, where each part contributes to the overall digital output that represents moisture level, achieving accurate measurement without increasing overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate detection of moisture presence and amount with a simple and cost-effective configuration, reducing the complexity and size of the detection system.

Implementation Method 1

the amount of moisture is detected by the degree of conduction between electrodes when the electrodes are connected by moisture

Methodology Applied
Scientific EffectElectrical Conductivity: Conduction (electrical)

Data Source

PatentUS11534347B2Circuit, detector, wireless communication device, moisture sensing system, diaper, notification system, and circuit manufacturing method
Publication Date: 2022.12.27 TORAY INDUSTRIES INC
  • US11534347B2 patent drawing
  • US11534347B2 patent drawing
  • US11534347B2 patent drawing

AI summary

The present invention provides a circuit including a plurality of component parts formed on a substrate and having common functions, wherein the plurality of component parts each includes a detection part which shows responsiveness to moisture; wherein the responsiveness to moisture varies between the plurality of component parts; and wherein the presence or absence of a response to moisture detected by each detection part corresponds to a binary digital signal, and whereby the circuit outputs a sequence of binary digital signals.