Moisture-Retaining Cap for Liquid Ejecting Apparatus

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Solution Overview

Problem

Liquid ejecting apparatuses face failures due to increased viscosity of ink in nozzles caused by moisture evaporation when a leaving cap seals the nozzles, leading to issues like missing dots or incorrect ink placement during capping.

Innovation Solution

A liquid ejecting apparatus with a moisture-retaining cap that includes a recess, a liquid storage section, and a connection tube, where the sectional area of the recess is larger than the connection tube, allowing for controlled flow of a second liquid to retain moisture and prevent ink from drying, thus maintaining optimal ink viscosity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a leaving cap seals the nozzles during non-printing, then moisture evaporation is prevented and ink viscosity is maintained, but liquid dripping into the cap causes ink to dry and absorb moisture from the nozzle, increasing viscosity

Engineering Contradiction:
Improveejecting reliabilityVSAvoidink drying in cap
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the harmful dried ink from the cap by introducing a cleaning liquid that flows through the cap's through-hole to remove the dried ink. This separation removes the harmful factor (dried ink) that would otherwise absorb moisture from the nozzle and increase ink viscosity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cleaning liquid acts as an intermediary substance that flows between the cap and the nozzle. It enters through the through-hole, removes dried ink from the cap, and prevents the cap from absorbing moisture from the nozzle, thereby maintaining ink viscosity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the recess sectional area is made larger than the connection tube, then moisture retention effect is enhanced, but liquid flow control becomes more difficult

Engineering Contradiction:
Improvemoisture retentionVSAvoidliquid flow control
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by creating a specific geometric relationship between the recess and connection tube. The recess has a larger sectional area than the connection tube, which locally enhances moisture retention capability in the cap while the connection tube maintains controlled liquid flow from the liquid storage section.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If the cap seals the nozzle, then moisture evaporation is prevented, but ink drying in the cap absorbs moisture from the nozzle causing viscosity increase

Engineering Contradiction:
Improveink moisture contentVSAvoidmoisture absorption by dried ink
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful effect of the cap sealing the nozzle (which causes liquid to drip and dry) into a beneficial system. The dried ink in the cap is removed by cleaning liquid, transforming the potential moisture-absorbing harmful factor into a controlled cleaning process that maintains ink moisture content.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents moisture evaporation and ink viscosity increase, reducing the likelihood of ejecting failures such as missing dots or incorrect ink placement during capping, by ensuring the ink remains adequately moistened and clean within the nozzles.

Implementation Method 1

a liquid storage section that stores a second liquid to flow into the recess, a connection tube that interconnects the recess and the liquid storage section

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a pump that causes the second liquid to flow from the liquid storage section into the recess through the connection tube or to flow out of the recess and into the liquid storage section through the connection tube

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 3

a cap having a recess that covers the nozzle when the ejecting surface is capped with the cap

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS10486425B2Liquid ejecting apparatus and method of driving the same
Publication Date: 2019.11.26 SEIKO EPSON CORP
  • US10486425B2 patent drawing
  • US10486425B2 patent drawing
  • US10486425B2 patent drawing

AI summary

A liquid ejecting apparatus includes a liquid ejecting head having an ejecting surface on which nozzles that eject a first liquid are formed, a cap having a recess configured to cover the nozzles when the ejecting surface is capped with the cap, a liquid storage section configured to store a second liquid to flow into the recess, a connection tube configured to interconnect the recess and the liquid storage section, and a pump configured to cause the second liquid to flow from the liquid storage section into the recess through the connection tube and to flow out of the recess and into the liquid storage section through the connection tube. The sectional area, parallel to the ejecting surface, of the recess is larger than the sectional area, parallel to the ejecting surface, of the connection tube.