Automatic Mold Cleaning Robot With Tilt Clamping
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Solution Overview
Problem
Manual mold cleaning is labor-intensive and time-consuming, leading to low production efficiency and high labor intensity, which hinders the improvement of production efficiency.
Innovation Solution
An automatic mold cleaning device comprising a robot with a high-pressure cleaning component, a mold clamping system that can tilt and turn the mold, and a waste recovery system with a separator and hoist to efficiently clean and separate detergent from waste, allowing for programmable cleaning trajectories and detergent reuse.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual mold cleaning is used, then the cleaning process is simple and flexible, but the labor intensity is high and production efficiency is low
Solution Approach 1:
The patent replaces the manual mechanical cleaning system with an automated robot system equipped with high-pressure cleaning components. The robot can autonomously navigate and clean the mold surface using programmable trajectories, eliminating manual labor while maintaining cleaning effectiveness. This substitution directly addresses the contradiction by improving productivity through automation while reducing labor intensity.
Solution Approach 2:
The cleaning system is designed to be self-sufficient with automatic detergent supply, high-pressure water generation, and waste collection capabilities integrated into the robot platform. The system performs all cleaning operations autonomously without requiring continuous human intervention, thereby improving productivity while minimizing the operational burden on workers.
2Productivity
If automated cleaning is implemented, then productivity increases and labor intensity decreases, but the device complexity increases
Solution Approach 1:
The robot platform is designed as a multi-functional system that integrates navigation, high-pressure cleaning, detergent supply, waste collection, and separation capabilities into a single device. This universal design improves productivity by consolidating multiple functions while managing complexity through modular architecture, where each subsystem performs specific tasks that collectively achieve comprehensive mold cleaning.
Solution Approach 2:
The system employs a nested structure where the robot platform contains the cleaning system, which in turn contains the high-pressure water generation and detergent supply mechanisms. The waste collection container is nested within the robot structure, and the separation system is integrated into the waste management subsystem. This nesting approach improves productivity by consolidating functions while containing complexity within hierarchical boundaries.
3Productivity
If high-pressure cleaning is used, then cleaning efficiency improves, but energy consumption increases
Solution Approach 1:
The high-pressure water cleaning operates in periodic cycles rather than continuously. The robot moves to different cleaning positions, activates high-pressure spray for predetermined intervals, then transitions to the next position. This periodic operation improves overall cleaning efficiency by concentrating energy at specific locations and times, while reducing total energy consumption compared to continuous high-pressure application across the entire mold surface.
Solution Approach 2:
The cleaning system applies high-pressure water locally to specific contaminated areas on the mold surface rather than uniformly across the entire surface. The robot identifies and targets regions requiring intensive cleaning, applying high-pressure spray only where needed. This localized approach improves cleaning efficiency at critical areas while minimizing energy consumption by avoiding unnecessary high-pressure application in already clean regions.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The automatic mold cleaning device significantly improves production efficiency by reducing labor intensity, ensuring flexible and thorough cleaning, and enhancing operating safety and reliability, while also correcting surface roundness and improving machining quality.
Implementation Method 1
an automatic cleaning system including a robot 13 and a high pressure cleaning component
Implementation Method 2
a separator 19, a hoist 21 and a collector 22, the separator 19 being capable of separating a detergent and waste
Data Source
AI summary
An automatic mold cleaning device includes an automatic cleaning system, a mold clamping system and a waste recovery system.

