Molding Defect Classification by Machine for Faster Input
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Solution Overview
Problem
In molding management systems, inputting detailed defect information using a keyboard is time-consuming when defects occur or are detected in molded articles or materials.
Innovation Solution
A molding management system that includes a device storage unit for device identification information, a defect classification storage unit for master data on defect classifications, and receiving units to associate and store device identification information with defect classification information, allowing users to select and store defect classifications without manual input when defects occur or are detected.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If users input detailed defect information manually using a keyboard, then the information can be stored accurately, but it takes a long time to input the information
Solution Approach 1:
The system pre-prepares defect classification information in a database, organized by device identification. When a defect occurs, the system automatically retrieves and presents relevant classification options to the user, eliminating the need for users to manually input or search for defect information from scratch. This preliminary organization of data significantly reduces input time while maintaining accuracy.
Solution Approach 2:
The system automatically performs the information retrieval and presentation functions that would otherwise require manual user effort. By detecting the device identification and automatically fetching corresponding defect classification information, the system serves itself in preparing the data, leaving the user only to select from pre-prepared options rather than inputting information manually.
2Productivity
If the system stores and manages detailed defect classification information, then the system complexity increases, but the information input process becomes more efficient
Solution Approach 1:
The system implements a universal database structure that stores defect classification information applicable to multiple devices. The same database and retrieval mechanism serves all device identification types, allowing the system to handle diverse defect information needs through a single, multi-functional information management subsystem rather than requiring separate systems for each device.
Data Source
AI summary
A molding management system includes: a device storage unit configured to store a plurality of pieces of device identification information that are identification information of a device used in production of a molded article and including at least a molding machine; a defect classification storage unit configured to store master data including a plurality pieces of defect classification information that are information related to classification of a defect of the molded article or a material used for molding the molded article; a first receiving unit configured to receive selection of the device identification information stored in the device storage unit; a second receiving unit configured to receive selection of the defect classification information provided in the master data; a device defect storage unit configured to store the device identification information received by the first receiving unit and the defect classification information received by the second receiving unit in association with each other; and a third receiving unit configured to receive, in a case where the defect occurs in the molded article or the material, selection of the defect classification information stored in the device defect storage unit in association with the device identification information of the device used in production of the molded article when the defect occurs.