Molding System Distance Adjustment Device for Preform Lengths
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Solution Overview
Problem
The existing methods for adjusting the distance between a take-off plate and a treatment device in molding systems are time-consuming and costly, requiring the assembly and disassembly of bolster or adapter plates, which increases operational time and material costs.
Innovation Solution
A distance adjustment device with a movable platen engagement interface, a plenum engagement interface, and a distance adjustment mechanism that allows for selective fixing of the treatment device's position relative to the movable platen, enabling quick and cost-effective adjustment of the distance between the take-off plate and the treatment device.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If bolster plates or adapter plates are used to adjust the distance between the take-off plate and the treatment device, then the distance can be changed to accommodate different preform lengths, but the adjustment process becomes time-consuming and costly
Solution Approach 1:
The invention replaces static distance adjustment methods (bolster plates requiring assembly/disassembly) with a dynamic adjustment mechanism that allows the treatment device to be quickly repositioned along the molding system's axis. The movable platen engagement interface enables the treatment device to be shifted to different positions without time-consuming mechanical assembly operations.
Solution Approach 2:
The distance adjustment device serves multiple functions: it provides distance adjustment capability, maintains structural support for the treatment device, and enables quick reconfiguration for different preform lengths. This multi-functional design eliminates the need for separate bolster plates and adapter plates, reducing both adjustment time and material costs.
2Adaptability or versatility
If bolster plates or adapter plates are used to adjust the distance, then the distance between components can be modified, but material costs increase due to the need for additional plates
Solution Approach 1:
The invention merges the distance adjustment function with the treatment device's mounting structure. Instead of using separate bolster plates and adapter plates as in conventional systems, the treatment device itself is equipped with a movable platen engagement interface that integrates positioning and support functions, eliminating the need for additional material components.
Solution Approach 2:
The distance adjustment device serves multiple functions: it provides distance adjustment capability, maintains structural support for the treatment device, and enables quick reconfiguration for different preform lengths. This multi-functional design eliminates the need for separate bolster plates and adapter plates, reducing both adjustment time and material costs.
3Adaptability or versatility
If traditional bolster plates are used for distance adjustment, then the setup can be modified for different preform lengths, but the operational complexity increases
Solution Approach 1:
The invention extracts the distance adjustment function from complex mechanical assembly operations (bolster plate installation) and implements it through a simplified movable engagement interface. This allows the treatment device to be repositioned directly along the molding system's axis without requiring complex assembly procedures.
Data Source
AI summary
According to embodiments of the present invention, there is provided an adjustment device for adjusting a distance between a take-off plate and a treatment device of a molding system and a method for use thereof. More specifically, there is provided a distance adjustment device configured to adjust a distance between a take-off plate coupled to a fixed platen of a molding system and a treatment device coupled to a movable platen of the molding system. The adjustment device comprises a movable platen engagement interface configured for attachment to the movable platen of the molding system; a plenum engagement interface configured for attachment to the treatment device; a distance adjustment mechanism configured to selectively fix a position of the treatment device relative to the movable platen in a desired position.