Molten-Salt Battery Simulation for Exothermic Thermal Behavior

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Solution Overview

Problem

Current simulation methods for thermal batteries using molten salt as an electrolyte do not adequately consider various reactions, including exothermic reactions, which are crucial for accurately simulating temperature, current, and voltage behavior.

Innovation Solution

A simulation method, device, and program that simulate the behavior of thermal batteries by incorporating exothermic reactions and Joule heating, allowing for the calculation of temporal changes in resistance, current, terminal voltage, and distribution within the battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If simulation methods do not consider exothermic reactions, then simulation complexity is reduced, but simulation accuracy deteriorates

Engineering Contradiction:
Improvesimulation accuracyVSAvoidsimulation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting simulation parameters to account for exothermic reactions. The simulation model incorporates temperature-dependent parameters and reaction rate constants that change as the battery operates, allowing accurate representation of thermal effects without requiring overly complex computational structures. This enables the simulation to capture the essential physics of exothermic reactions while maintaining manageable complexity.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If simulation includes various reactions including exothermic reactions, then simulation accuracy improves, but computational cost increases

Engineering Contradiction:
Improvesimulation accuracyVSAvoidcomputational time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts and focuses on the most critical reactions and thermal effects that dominate battery behavior. Rather than simulating every possible chemical reaction with equal detail, the model identifies and prioritizes the exothermic reactions and thermal processes that have the greatest impact on simulation accuracy. This selective approach reduces computational burden while maintaining fidelity in representing the essential physics.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If temperature distribution is not considered, then simulation complexity is reduced, but prediction accuracy of current-voltage characteristic deteriorates

Engineering Contradiction:
Improveprediction accuracyVSAvoidsimulation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the battery into discrete spatial elements or zones, each with its own temperature and reaction rate characteristics. This allows the simulation to capture temperature distribution effects on current-voltage characteristics without requiring a fully continuous and computationally intensive thermal model. Each segment can be solved independently or with simplified coupling, reducing overall complexity while maintaining prediction accuracy.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The simulation effectively reflects the internal phenomena of thermal batteries, enabling accurate predictions of current density, potential, and temperature distributions, which is essential for design and quality control.

Implementation Method 1

various reactions including an exothermic reaction for increasing a temperature of the molten salt

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Implementation Method 2

incorporating exothermic reactions and Joule heating

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12271664B2Simulation method of a battery using molten salt as an electrolyte, and associated simulation device
Publication Date: 2025.04.08 GS YUASA INT LTD
  • US12271664B2 patent drawing
  • US12271664B2 patent drawing
  • US12271664B2 patent drawing

AI summary

The present invention provides a simulation method, a simulation device, and a simulation program. A method for simulating a cell in which the electrolyte is a molten salt, the simulation method involving simulating the behavior of the cell and including a process for raising the temperature of the molten salt.