Molten Salt Reactor Slug Loading System with Terminal Sieve

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Solution Overview

Problem

Molten salt nuclear reactors face challenges in adjusting the composition of the molten salt during operation due to hazards such as heat and radioactivity, making it impractical to modify the salt while it is flowing through the system.

Innovation Solution

A loading system is introduced, comprising a slug loading assembly with an inert chamber, a chute with a pipe run, and a terminal sieve positioned within the molten salt loop. This system allows for the introduction of a solid slug into the molten salt loop, where it dissolves, thereby adjusting the salt's composition without requiring reactor shutdown.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the molten salt composition is adjusted during operation, then the reactor can maintain continuous operation and adapt to changing fuel requirements, but the hazards of heat and radioactivity make it impractical to handle solid materials in the hazardous environment

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidheat and radioactivity hazards
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary delivery system consisting of a chute and terminal sieve that acts as a mediator between the safe external environment and the hazardous molten salt environment. Solid fuel slugs are introduced through the chute from outside the reactor core, and the terminal sieve facilitates dissolution into the molten salt without requiring direct human intervention in the hazardous zone. This intermediary mechanism resolves the contradiction by enabling composition adjustment while maintaining operational safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solid fuel slugs are prepared and staged in advance in a safe external location before being introduced into the reactor. The loading system allows pre-preparation of fuel components outside the hazardous environment, then delivers them when needed. This preliminary action enables the reactor to maintain continuous operation with pre-positioned fuel adjustments, resolving the contradiction between continuous operation and hazard avoidance.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If the reactor is shut down to adjust molten salt composition, then safety hazards are reduced, but continuous operation and productivity are compromised

Engineering Contradiction:
Improvesafety hazard reductionVSAvoidcontinuous operation
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The chute and terminal sieve serve as intermediary structures that enable safe fuel introduction without reactor shutdown. The system physically separates the fuel loading operation from the hazardous molten salt environment, allowing composition adjustment while the reactor remains operational. This intermediary approach resolves the contradiction by decoupling safety from continuous operation requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional mechanical approach of direct manual salt handling with an automated delivery system. Instead of mechanically manipulating molten salt (which would require shutdown), the system uses gravity-fed chute delivery and passive dissolution through the terminal sieve. This substitution enables continuous operation while maintaining safety by eliminating the need for direct mechanical interaction with hazardous materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If solid fuel slugs are introduced into the molten salt loop, then the salt composition can be adjusted in real-time, but the complexity of the loading system increases

Engineering Contradiction:
Improvereal-time composition adjustmentVSAvoidloading system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The loading system is segmented into distinct functional components: an external loading assembly, a delivery chute, and a terminal sieve within the molten salt loop. This segmentation allows each component to be optimized independently and simplifies the overall system by breaking down the complex task of fuel introduction into manageable stages. The segmented approach resolves the contradiction by making the system adaptable while keeping individual components relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The terminal sieve enables self-service dissolution of the solid fuel slugs into the molten salt without requiring external intervention. Once the slug is introduced through the chute, the molten salt naturally dissolves it through contact with the sieve structure. This self-service mechanism reduces system complexity by eliminating the need for complex mixing or dissolution equipment, while still achieving real-time composition adjustment.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables real-time adjustment of the molten salt composition while the reactor is operational, maintaining continuous operation and avoiding the hazards associated with stopping the reactor or handling solid materials in hazardous environments.

Implementation Method 1

The terminal sieve is positionable with a liquid molten salt for dissolution of the solid slug therein

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS20250149196A1Nuclear Reactor Loading System and Methods of use Thereof
Publication Date: 2025.05.08 ABILENE CHRISTIAN UNIV
  • US20250149196A1 patent drawing
  • US20250149196A1 patent drawing
  • US20250149196A1 patent drawing

AI summary

A loading system for a molten salt reactor system includes a slug loading assembly. The slug loading assembly includes an inert chamber having an entry port therein that is configured to receive a solid slug. The loading system further includes a chute having a pipe run extending from the entry port and elevationally below the slug loading assembly. The loading system further includes a terminal sieve fluidically coupled with the pipe run opposite the entry port and configured to receive the solid slug via the pipe run. The terminal sieve is positionable with a flow of a liquid molten salt for dissolution of the solid slug therein.