Electrochemical Ammonia Production Using Molybdenum Complex Catalyst

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Solution Overview

Problem

Existing ammonia production methods face challenges such as operation at low temperatures, cumbersome membrane treatment processes, and difficulties in recovering and recycling reducing agents like samarium(II) iodide and decamethylcobaltocene.

Innovation Solution

An electrochemical ammonia production method using a molybdenum complex in combination with a solid catalyst, such as platinum or zinc oxide, at room temperature, eliminating the need for reducing agents and membrane pretreatment, and employing a membrane electrode assembly or gas diffusion electrode for efficient ammonia production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If electrolysis is performed at low temperature (90-100°C), then ammonia production can be achieved, but operation at room temperature (20-30°C) becomes difficult

Engineering Contradiction:
Improveoperating temperatureVSAvoidease of operation at room temperature
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The patent changes the temperature parameter from high temperature (90-100°C) to room temperature (20-30°C) by introducing a specific catalyst system (molybdenum complex with PNP ligand and solid catalyst) that enables the electrolysis reaction to proceed efficiently at lower temperatures, thus resolving the contradiction between achieving ammonia production and operating at room temperature

Inventive Principle:
Principle #35Parameter changes

2Reliability

If Nafion membrane is used as electrolyte membrane, then electrolysis can be performed, but cumbersome pretreatment with ammonia is required before incorporation

Engineering Contradiction:
Improveelectrolysis functionalityVSAvoidease of membrane preparation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts and eliminates the cumbersome pretreatment step by using a different electrolyte membrane material that does not require ammonia treatment before incorporation into the electrolyzer, thus maintaining electrolysis functionality while simplifying the manufacturing process

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If reducing agents like samarium(II) iodide or decamethylcobaltocene are used, then ammonia production is enabled, but recovery and recycle become difficult

Engineering Contradiction:
Improveammonia production capabilityVSAvoidease of reducing agent recovery
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent employs a catalyst system (molybdenum complex with PNP ligand combined with solid catalyst) that facilitates ammonia production without requiring external reducing agents, allowing the system to be self-sufficient and eliminating the operational complexity of reducing agent recovery and recycling

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables effective ammonia production from nitrogen molecules at room temperature without the use of reducing agents and simplifies the membrane treatment process, improving operational efficiency and recyclability.

Implementation Method 1

a method of electrolytically producing ammonia from nitrogen molecules in a low temperature range

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

ammonia can be electrochemically produced by using a complex such as a molybdenum complex in combination with a solid catalyst such as a metal catalyst or an oxide catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20230295818A1Ammonia production method and ammonia production apparatus
Publication Date: 2023.09.21 NISSAN CHEM CORP
  • US20230295818A1 patent drawing
  • US20230295818A1 patent drawing
  • US20230295818A1 patent drawing

AI summary

A method for producing ammonia involves producing ammonia from molecular nitrogen in a production apparatus for performing electrolysis by supplying electrons from a power source, protons from a proton source and molecular nitrogen from a device for supplying a nitrogen gas while in the presence of a solid catalyst and a complex in a cathode. For example, a molybdenum complex represented by formula (A1) or formula (B2) as the complex, and a platinum catalyst or a platinum catalyst/gold catalyst combination as the solid catalyst are used.