Vehicle Monitor Base Assembly With Stopper-Guided Cover Edge Fixing

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Solution Overview

Problem

Existing base assemblies for vehicle periphery monitoring devices face challenges in restricting the edge of the cover from moving with respect to the base, which affects the appearance and functionality of the device.

Innovation Solution

The base assembly includes a base, gasket, and cover with specific stopper parts designed to restrict the vertical edge of the cover from moving, utilizing a combination of horizontal and vertical edge parts and protrusions to prevent movement, ensuring the cover remains fixed in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the cover is attached to the base without stopper parts, then the device complexity is reduced, but the edge of the cover moves with respect to the base, spoiling the appearance

Engineering Contradiction:
Improvestructure complexityVSAvoidedge position stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The stopper parts are integrally formed with the base and cover through injection molding, allowing the components to self-restrict movement without additional fastening mechanisms. The stopper protrusions and stopper grooves automatically engage to prevent edge displacement, eliminating the need for separate retaining elements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of providing uniform fastening across the entire cover-base interface, stopper parts are strategically placed only at the edge portions where movement occurs. This localized approach prevents edge displacement while maintaining simplicity in the central attachment areas.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If stopper parts are added to restrict edge movement, then the edge position stability is improved, but the device complexity increases

Engineering Contradiction:
Improveedge position stabilityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The stopper parts are merged with the base and cover as integral components formed through injection molding. The stopper protrusions are formed directly on the base, and the stopper grooves are formed directly on the cover, combining multiple functions into single components without requiring separate parts or assembly steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The stopper structures serve dual purposes: the protrusions and grooves simultaneously provide positioning and preventing edge displacement. The design allows the components to self-restrict movement through their own geometric features without requiring additional fastening mechanisms or assembly operations.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the dimensions between the base and cover are increased for design flexibility, then the adaptability is improved, but the edge of the cover becomes more prone to movement

Engineering Contradiction:
Improvedesign flexibilityVSAvoidedge position stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The attachment interface is segmented into multiple independent stopper pairs distributed around the perimeter. This segmentation allows each stopper to independently control edge position, enabling larger overall dimensions while maintaining stability through distributed constraint points rather than a single rigid connection.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12179667B2Base assembly, and periphery monitoring device for vehicle
Publication Date: 2024.12.31 MISATO INDUSTRIES CO LTD
  • US12179667B2 patent drawing
  • US12179667B2 patent drawing
  • US12179667B2 patent drawing

AI summary

A base assembly, capable of restricting an edge part of a cover from moving, includes: a base, a gasket and a cover, in which the base includes a fixing part and an attaching part, the gasket is attached to the fixing part, the cover is attached at the fixing part and the attaching part, and a lower edge part of the cover facing lower edge parts of the fixing part and the gasket has a vertical edge part, the lower edge part of the gasket has a horizontal edge part, stopper parts to restrict the vertical edge part from moving with respect to the lower edge part of the base are provided at the base and the cover, respectively, and the stopper part on the base's side is provided vertically, and the stopper part on the cover's side is provided horizontally.