Monoaxial Screw Conversion Instrument for Spinal Fixation

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Solution Overview

Problem

Current spinal fixation systems face difficulties in aligning and seating rods into the receiving member of fixation devices due to the positioning and rigidity of vertebrae, particularly in minimally invasive procedures where polyaxial screws are converted to monoaxial screws for deformity correction, but existing methods cannot facilitate this conversion intraoperatively without compromising rod placement.

Innovation Solution

The development of devices and methods that allow for the selective and reversible conversion of polyaxial screws to monoaxial screws during spinal surgery, using an outer and inner component configuration that translates longitudinally to apply a distal force to the polyaxial screw, enabling manipulation and alignment of vertebrae without preventing the passage of spinal fixation elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If polyaxial screws are used to facilitate positioning of the fixation rod, then ease of operation is improved, but the ability to manipulate vertebrae for deformity correction is compromised

Engineering Contradiction:
Improvepositioning of fixation rodVSAvoidmanipulation of vertebrae
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The receiving member is designed with dynamic characteristics, allowing it to transition between a polyaxial state (permitting multi-directional movement for rod insertion) and a monoaxial state (restricting movement to facilitate vertebrae manipulation). This dynamic reconfiguration enables the same component to serve multiple functional requirements during different stages of the surgical procedure.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If polyaxial screws are converted to monoaxial screws for deformity correction, then adaptability is improved, but rod placement capability is compromised

Engineering Contradiction:
Improvedeformity correctionVSAvoidrod placement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system performs preliminary action by converting the receiving member to a monoaxial state before rod placement to enable deformity correction. After the vertebrae are properly positioned and deformities corrected, the receiving member is then converted back to a polyaxial state, which facilitates subsequent rod insertion and seating.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If closure mechanism is used to lock polyaxial screw, then reliability is improved, but ease of operation is worsened due to top-down insertion requirement

Engineering Contradiction:
Improvelocking mechanismVSAvoidrod insertion procedure
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The closure mechanism is designed to advance in a direction opposite to conventional top-down insertion. By inverting the insertion direction, the mechanism can effectively lock the polyaxial screw while accommodating minimally invasive approaches and deformity correction procedures, thereby maintaining reliability without compromising ease of operation.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS10426525B2Devices and methods for monoaxial screw conversion
Publication Date: 2019.10.01 MEDOS INT SARL
  • US10426525B2 patent drawing
  • US10426525B2 patent drawing
  • US10426525B2 patent drawing

AI summary

Devices and methods for selectively converting polyaxial bone screws into monoaxial screws are described herein. In one embodiment, a spinal screw extension instrument is provided having an outer component configured to engage a receiving member of a polyaxial screw. The instrument further includes an inner component disposed within an inner lumen of the outer component and configured to translate longitudinally relative to the outer component such that the inner component can apply a distal force to a compression member of the polyaxial screw disposed within a distal portion of the receiving member to thereby convert the polyaxial screw to a monoaxial screw.