Monoclinic Composite Oxide Negative Electrode for Battery Safety

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Solution Overview

Problem

Nonaqueous electrolyte batteries using carbon-based negative electrodes face issues with rapid charge-and-discharge cycles due to metal lithium dendrite precipitation, leading to heat generation and internal short circuits, while titanium-containing oxide electrodes offer stability but have lower energy density and higher operating potential, making them unsuitable for high-voltage applications.

Innovation Solution

A composite oxide with a monoclinic crystal structure, represented by the formula LiwNa4-xM1yTi6-zM2zO14+δ, is used as the negative electrode active material, which enhances lithium ion insertion and extraction capabilities, maintaining structural stability and adjusting operating potential for improved energy density and voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If carbon-based negative electrode is used, then energy density is improved, but dendrite precipitation occurs during rapid charge-and-discharge leading to heat generation and internal short circuits

Engineering Contradiction:
Improveenergy densityVSAvoidsafety during rapid charge-and-discharge
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the material parameter from carbon-based to titanium-containing oxide, which fundamentally alters the electrochemical properties. This material substitution enables rapid charge-and-discharge capability while preventing dendrite formation, though it initially increases operating potential. The parameter change is later refined through composite material design to address the energy density issue.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining titanium-containing oxide with other materials to create a negative electrode that maintains both the safety benefits of titanium oxide (dendrite prevention) and improved energy density. This composite approach allows the system to achieve rapid charge-and-discharge performance without sacrificing energy storage capacity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If titanium-containing oxide is used as negative electrode active material, then rapid charge-and-discharge performance and long-term reliability are improved, but energy density decreases due to higher operating potential and lower capacity per weight

Engineering Contradiction:
Improvelong-term reliability and rapid charge-and-discharge performanceVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent resolves this contradiction by creating composite negative electrode materials that combine titanium-containing oxide with additional components. This composite structure preserves the excellent charge-and-discharge performance and reliability of titanium oxide while compensating for its lower energy density through the synergistic effects of the composite composition.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating heterogeneous structures within the negative electrode where different materials are strategically positioned. This allows specific regions to provide rapid ion transport (titanium-containing oxide) while other regions contribute to higher capacity (complementary materials), achieving both reliability and energy density goals.

Inventive Principle:
Principle #3Local quality

3Power

If material with high lithium insertion potential is used, then operating voltage decreases, but series number must be increased for high-voltage applications

Engineering Contradiction:
Improveoperating voltageVSAvoidbattery series number
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent changes the operating potential parameter of the negative electrode by using titanium-containing oxide, which has a higher potential than carbon materials. This shifts the overall battery voltage profile, requiring system redesign for high-voltage applications but enabling lower series numbers and simplified battery pack architecture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite oxide enables high charge-and-discharge capacity, high battery voltage, and excellent life characteristics, addressing the limitations of titanium-containing oxide electrodes and improving the performance of nonaqueous electrolyte batteries for high-energy applications.

Implementation Method 1

when a material into which lithium ions are insertion and from which lithium ions are extracted at a high potential based on metal lithium is used as a negative electrode material

Methodology Applied
Scientific EffectElectrochemical insertion and extraction of lithium ions: Redox Reactions

Implementation Method 2

The potential of titanium oxide is due to the redox reaction between Ti3+ and Ti4+ when lithium is electrochemically inserted and extracted

Methodology Applied
Scientific EffectRedox reaction between Ti3+ and Ti4+: Redox Reactions

Data Source

PatentUS10305102B2Active material, nonaqueous electrolyte battery, battery pack and vehicle
Publication Date: 2019.05.28 KK TOSHIBA
  • US10305102B2 patent drawing
  • US10305102B2 patent drawing
  • US10305102B2 patent drawing

AI summary

According to one embodiment, there is provided an active material. The active material includes a composite oxide. The composite oxide has a monoclinic crystal structure. The composite oxide is represented by a general formula of LiwNa4-xM1yTi6-zM2zO14+δ. In the general formula, the M1 is at least one element selected from the group consisting of Rb, Cs, K and H; the M2 is at least one metallic element selected from the group consisting of Zr, Sn, V, Nb, Ta, Mo, W, Fe, Co, Mn and Al; w is within a range of 0≤w<12; x is within a range of 0<x<4; y is within a range of 0≤y<2; z is within a range of 0<z<6; and δ is within a range of −0.3≤δ≤0.3.