Monoclinic Complex Oxide Electrolyte for Dense Li-Ion Conduction

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Solution Overview

Problem

Current solid electrolytes for all-solid-state lithium ion secondary batteries face challenges in achieving high density and high lithium ion conductivity, particularly at low temperatures, due to grain boundary resistance and interface resistance, and existing methods struggle to produce high-density compacts with low activation energy.

Innovation Solution

A complex oxide with a monoclinic crystal structure, represented by Li4−xSr2−xLaxZrO6, is produced using a rapid cooling method with infrared condensed heating, resulting in a high-density single crystal with low activation energy and high ion conductivity, which can be easily cut to thin pieces for use as a solid electrolyte.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cubic garnet-type structure materials are used as solid electrolytes, then high lithium ion conductivity at room temperature is achieved, but high-density compact production is difficult and grain boundary resistance is high

Engineering Contradiction:
Improvelithium ion conductivityVSAvoiddensity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention changes the crystal structure parameter from cubic garnet-type to monoclinic structure, and modifies the chemical composition parameters by incorporating Sr and La elements in specific ratios (Li4-xSryLazZrO6 where y=1.2 and z=1.2), achieving both high density and high lithium ion conductivity with low activation energy

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite oxide material by combining multiple elements (Li, Sr, La, Zr, O) in a specific monoclinic structure, where the composite nature of the material enables simultaneous achievement of high density, high ion conductivity, and low activation energy that cannot be achieved with single-element or simpler composite structures

Inventive Principle:
Principle #40Composite materials

2Reliability

If cubic garnet-type solid electrolytes are used, then high ion conductivity is achieved at room temperature, but activation energy is high (near 0.45 eV) and conductivity decreases at low temperatures

Engineering Contradiction:
Improveion conductivity at room temperatureVSAvoidactivation energy
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The invention changes the crystal structure from cubic to monoclinic and adjusts the chemical composition parameters (specifically y=1.2 and z=1.2 in Li4-xSryLazZrO6), which results in significantly reduced activation energy (0.20-0.30 eV) while maintaining high ion conductivity across a wide temperature range including low temperatures

Inventive Principle:
Principle #35Parameter changes

3Reliability

If single crystal materials are produced to reduce grain boundary resistance, then high lithium ion conductivity is achieved, but production difficulty and cost increase

Engineering Contradiction:
Improvelithium ion conductivityVSAvoidproduction difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention changes the crystal structure parameter to monoclinic system with specific space group P21/n, which enables the material to form high-density compacts more easily through conventional sintering methods, reducing production difficulty while maintaining the benefits of single crystal-like performance

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If conventional sintering methods are used for cubic garnet-type materials, then production is possible, but high-density compact formation is difficult

Engineering Contradiction:
Improveproduction feasibilityVSAvoiddensity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The invention changes the crystal structure from cubic to monoclinic and optimizes the chemical composition (Li4-xSryLazZrO6 with y=1.2, z=1.2), which fundamentally improves the sinterability of the material, enabling high-density compact formation (99% or more relative density) through conventional sintering methods that are already industrially established

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting complex oxide achieves high lithium ion conductivity (e.g., 6.0×10−4 S/cm) and low activation energy (0.20-0.30 eV), enabling the development of high-density, thin-film solid electrolytes for all-solid-state lithium ion secondary batteries with improved performance and size reduction potential.

Implementation Method 1

melted and rapidly cooled by an FZ method using infrared condensed heating

Methodology Applied
Scientific EffectInfrared heating: Infrared Radiation

Implementation Method 2

melted and rapidly cooled by an FZ method using infrared condensed heating

Methodology Applied
Scientific EffectRapid cooling: Cooling

Implementation Method 3

complex oxide having a crystal structure with high density and high ion conductivity

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20230378527A1Complex oxide, all-solid-state lithium ion secondary battery containing this complex oxide as solid electrolyte and method for producing complex oxide
Publication Date: 2023.11.23 NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE & TECHNOLOGY
  • US20230378527A1 patent drawing
  • US20230378527A1 patent drawing
  • US20230378527A1 patent drawing

AI summary

Provided is a complex oxide having high density and high lithium ion conductivity and low activation energy. The complex oxide has a chemical composition represented by Li4−xSr2−xLaxZrO6 (0≤x≤1.0) and belongs to a monoclinic space group P21/n. The relative density of this complex oxide can be made to be 100%. The lithium ion conductivity of this complex oxide can be made to be 6.0×10−4 S/cm or more. This complex oxide is produced by melting at least a part of a raw material having a chemical composition represented by Li(4−x)ySr(2−x)zLaxZrO6 (0≤x≤1.0, 1<y and 1<z) to form a molten portion and moving the molten portion at a movement speed of 8 mm/h or faster.