Monocrystal Phosphor Element with Scattering Centers

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Solution Overview

Problem

Phosphor elements used in light emitting diodes (LEDs) face challenges with low thermal conductivity and inefficient conversion radiation coupling at elevated temperatures, leading to reduced quantum efficiency and luminance.

Innovation Solution

A monocrystal phosphor element with incorporated scattering centers, which acts as a volume scatterer, improving thermal conductivity and radiation coupling by scattering conversion radiation to enhance efficiency and luminance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If phosphor particles are embedded in matrix material to form phosphor element, then phosphor element can be produced with customary particle diameter, but thermal conductivity is low and thermal properties are disadvantageous

Engineering Contradiction:
Improvephosphor element productionVSAvoidthermal conductivity
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent creates a composite structure by embedding phosphor particles into a matrix material, forming a phosphor element with combined properties. The matrix material provides structural support and thermal conduction pathways, while the phosphor particles maintain their luminescent function, thus improving overall thermal conductivity while preserving ease of manufacture through established composite fabrication techniques.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If conventional phosphor element is used at elevated temperatures, then device can operate, but quantum efficiency decreases and luminance is reduced

Engineering Contradiction:
Improveoperational stability at elevated temperatureVSAvoidquantum efficiency
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

The patent modifies the physical and chemical parameters of the phosphor element by selecting specific phosphor materials with high thermal stability and optimizing their concentration within the matrix. This parameter optimization allows the phosphor element to maintain high quantum efficiency and luminance even at elevated operating temperatures, thereby reducing energy loss while ensuring operational stability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If monocrystal phosphor element with scattering centers is used, then thermal conductivity and radiation coupling are improved, but device complexity increases

Engineering Contradiction:
Improvethermal conductivity and radiation couplingVSAvoidmonocrystal structure with scattering centers
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces scattering centers at specific locations within the monocrystal phosphor element where they are most effective for radiation coupling. Rather than uniformly complicating the entire structure, the scattering centers are strategically positioned to enhance thermal conductivity and radiation coupling only in critical regions, thus improving reliability while minimizing overall device complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The monocrystal phosphor element maintains high quantum efficiency at elevated temperatures and improves thermal dissipation, increasing the usable conversion radiation and overall luminance.

Implementation Method 1

a monocrystal composed of a phosphor element material for converting a pump radiation into a conversion radiation

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

The monocrystal is formed with a multiplicity of scattering centers incorporated into the monocrystal, that is to say is formed as a volume scatterer. The scattering centers for scattering the conversion radiation are incorporated into the monocrystal.

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 3

The phosphor element maintains high quantum efficiency at elevated temperatures and improves thermal dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10371355B2Phosphor element
Publication Date: 2019.08.06 CORETRONIC CORPORATION
  • US10371355B2 patent drawing
  • US10371355B2 patent drawing
  • US10371355B2 patent drawing

AI summary

In various embodiments, a phosphor element is provided. The phosphor element includes a monocrystal composed of a phosphor element material for at least partly converting a pump radiation into a conversion radiation. The monocrystal is formed with a multiplicity of scattering centers incorporated into the monocrystal—Apart from that, however, the phosphor element material in the monocrystal is present in a monocrystalline fashion. The scattering centers for scattering the conversion radiation are incorporated into the monocrystal.