Monolithic 3D Sensor Integrating Light Source and Receiver

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Solution Overview

Problem

Conventional 3D sensing systems require complex and large optical components for precise object recognition, leading to increased assembly difficulties, production costs, and challenges in miniaturization.

Innovation Solution

An optical device with a monolithic architecture, integrating a light transmitter and receiver on the same substrate, utilizing a light generating module and light guide module with a predetermined pattern to generate and process light patterns for 3D sensing, and a controller for image reconstruction, reducing the need for complex diffractive lenses and enabling simpler production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional optical components are used for 3D sensing, then measurement precision is improved, but device complexity and volume increase

Engineering Contradiction:
Improve3D sensing precisionVSAvoidoptical component complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the light source and light sensor onto a single substrate, integrating previously separate optical components into one unified device. This merging reduces the number of discrete components while maintaining 3D sensing capability, directly addressing the contradiction between precision and complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses a light guide module with a predetermined pattern (such as microlens arrays or diffractive optical elements) to modulate light in the optical path. This dimensional transformation of light propagation enables precise depth measurement without requiring multiple separate optical components

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If conventional optical components are used for 3D sensing, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improve3D sensing precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

By integrating the light source and light sensor on the same substrate with a light guide module positioned between them, the patent reduces the number of separate components that need to be manufactured and assembled. This integration simplifies the manufacturing process and reduces overall production costs while maintaining precise depth sensing capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light guide module uses a predetermined pattern (such as an array of microlenses or diffractive structures) that can be replicated using standard semiconductor fabrication techniques. This pattern copying approach enables cost-effective mass production while maintaining optical precision

Inventive Principle:
Principle #26Copying

3Measurement precision

If conventional optical components are used for 3D sensing, then object recognition accuracy is improved, but assembly difficulty increases

Engineering Contradiction:
Improveobject recognition accuracyVSAvoidassembly difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent integrates the light source, light guide module, and light sensor onto a single substrate, eliminating the need for complex alignment and assembly of multiple separate optical components. This monolithic integration dramatically simplifies assembly while maintaining the optical precision needed for accurate object recognition

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light guide module is pre-configured with a predetermined pattern during substrate fabrication, establishing the correct optical path geometry before final assembly. This preliminary structuring ensures proper optical alignment is built-in from the start, eliminating complex post-assembly alignment procedures

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If conventional optical components are used for 3D sensing, then depth sensing capability is improved, but device volume increases

Engineering Contradiction:
Improvedepth sensing capabilityVSAvoiddevice volume
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

By consolidating the light source, light guide module, and light sensor onto a single compact substrate, the patent dramatically reduces the overall device volume compared to conventional systems that use separate optical components. This integration enables precise depth sensing in a miniaturized form factor suitable for mobile devices

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light guide module uses a predetermined pattern (such as microlens arrays or diffractive optical elements) to manipulate light propagation in three dimensions. This optical path transformation enables depth sensing capability without requiring large physical separation between components, allowing compact device design

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a more cost-effective, compact, and power-efficient 3D sensing solution with lower assembly costs and improved design precision, suitable for integration in various electronic devices.

Implementation Method 1

a light source arranged on the first substrate and a light generating module arranged on the second substrate to be coaxially aligned with the light source

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

the light guide module has a light transmitting layer having a predetermined pattern, and is configured to cause the light reflected from the exterior of the optical device to pass through the light transmitting layer to the light sensing module by the light pattern

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

the light sensing module is configured to generate a first optical image by sensing the light having passed through the light guide module

Methodology Applied
Scientific EffectLight sensing: Photoelectric Effect

Implementation Method 4

the light generating module is configured to generate a light pattern that is irradiated to the outside of the optical device by light from the light source

Methodology Applied
Scientific EffectLight pattern generation: Diffraction

Data Source

PatentUS20240004079A1Optical Device Having Monolithic Architecture And Method For Manufacturing Same
Publication Date: 2024.01.04 DEEP-IN-SIGHT CO LTD
  • US20240004079A1 patent drawing
  • US20240004079A1 patent drawing
  • US20240004079A1 patent drawing

AI summary

An optical device with monolithic architecture is disclosed. Specifically, in the optical device according to some embodiments of the present disclosure, the light transmitter that irradiates light and the light receiver that receives reflected light may be implemented in a monolithic architecture. A monolithic architecture may be achieved by replacing a function of an optical element consisting of a plurality of diffractive lenses having a complex structure and a large volume through an optical element which has a simple structure and generates an interference pattern or a diffusing pattern, and software reconstruction of an image.