Monolithic Semiconductor Anode with Uniform Ion Transport Structure

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Solution Overview

Problem

Lithium-ion batteries face degradation and capacity loss due to volume changes and stress caused by lithium ion cycling, leading to exfoliation of anode materials from current collectors, especially in monolithic and composite semiconductor anodes.

Innovation Solution

A negative electrode structure with a monolithic semiconductor anode integrated with a uniform ion transport structure that serves as both a current collector and ionic interface, reducing stress through uniform ion distribution and conductivity enhancement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a monolithic semiconductor anode is used to achieve high capacity, then the battery capacity increases, but the anode material undergoes significant volume changes during cycling causing stress and exfoliation from the current collector

Engineering Contradiction:
Improvebattery capacityVSAvoidanode material stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The anode is segmented into multiple thin semiconductor layers deposited on the current collector. This segmentation reduces the volume change stress in each individual layer during lithium ion insertion/extraction cycles, preventing exfoliation while maintaining high overall capacity through the cumulative effect of multiple layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The anode uses composite semiconductor materials with different properties - silicon layers provide high capacity while germanium layers provide structural stability. This composite structure allows the anode to achieve high capacity while the germanium component mitigates volume expansion stress, preventing exfoliation.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the anode material reacts with lithium ions to increase capacity, then the battery capacity increases, but non-uniform ion distribution causes stress concentration and degradation

Engineering Contradiction:
Improvebattery capacityVSAvoidanode durability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Different semiconductor layers are strategically positioned to create local quality variations - silicon layers are placed where high capacity is needed, while germanium layers are positioned to provide structural support and uniform ion distribution. This local differentiation ensures both high capacity and uniform stress distribution, preventing degradation.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The uniform ion transport structure mitigates anode degradation by ensuring uniform ion insertion and extraction, reducing stress and maintaining electrical connectivity, thereby enhancing the battery's cycle life and capacity retention.

Implementation Method 1

a uniform ion transport structure disposed at the monolithic anode surface for contacting the non-aqueous electrolyte

Methodology Applied
Scientific EffectIon transport: Ion Repulsion/Attraction

Implementation Method 2

Elements like aluminum, silicon, germanium and tin react with lithium ions and are used in high-capacity anodes

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS8475957B2Negative electrode structure for non-aqueous lithium secondary battery
Publication Date: 2013.07.02 ENOVIX CORP
  • US8475957B2 patent drawing
  • US8475957B2 patent drawing
  • US8475957B2 patent drawing

AI summary

The present invention relates to a negative electrode structure for use in a non-aqueous electrolyte secondary battery and a method of making such negative electrode structure. The negative electrode structure comprises: a monolithic anode comprising a semiconductor material, and a uniform ion transport structure disposed at the monolithic anode surface for contacting a non-aqueous electrolyte, wherein the uniform ion transport structure serves as a current collector and the negative electrode structure does not contain another current collector. The present invention also relates to a battery comprising the negative electrode structure of the present invention, a cathode, and a non-aqueous electrolyte.