Monolithic Laser-Modulator Sub-Assembly for CMOS Direct Drive

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Solution Overview

Problem

Existing semiconductor devices require additional electrical amplifiers to drive modulators, leading to increased noise, cost, and power consumption, as they are not compatible with drive signals from CMOS drivers, and previous solutions either increase device size or are not scalable.

Innovation Solution

A semiconductor sub-assembly with monolithically integrated laser and modulation sections using vertical PIN junctions and a differential drive configuration, where the sections are electrically insulated to allow direct driving by a CMOS driver without additional amplifiers, reducing power consumption and enabling integration in photonic circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If an electrical amplifier is used to amplify the drive signal from CMOS driver to drive the modulator, then the modulator can be driven with sufficient voltage, but the device complexity, power consumption, cost and noise increase

Engineering Contradiction:
Improvedrive signal voltageVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent merges the laser section and modulator section into a single integrated semiconductor device with shared electrodes. The modulator section is designed with a vertical PIN junction structure that can be directly driven by CMOS-level voltages (0.8Vpp) without requiring external amplification, thereby eliminating the electrical amplifier while maintaining sufficient modulation capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the modulator design parameters by optimizing the vertical PIN junction structure with specific layer thicknesses and doping concentrations. This enables the modulator to operate at lower voltage levels (0.9Vpp or lower) that are compatible with CMOS drivers, eliminating the need for voltage amplification while maintaining extinction ratio and insertion loss performance.

Inventive Principle:
Principle #35Parameter changes

2Power

If a vertical PIN junction with optimized design is used to reduce drive voltage to 0.9 Vpp, then the drive signal becomes compatible with CMOS drivers, but the extinction ratio decreases and insertion losses increase

Engineering Contradiction:
Improvedrive signal voltageVSAvoidextinction ratio
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality optimization by designing the vertical PIN junction with spatially varying doping concentrations and layer thicknesses. The active layer is positioned and dimensioned to optimize the electric field distribution, enabling low-voltage operation while maintaining adequate modulation depth and extinction ratio through localized material property optimization.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite semiconductor materials with different bandgaps in the vertical PIN junction structure. The heterostructure comprises multiple semiconductor layers with optimized material composition and thickness, enabling simultaneous achievement of low drive voltage and acceptable extinction ratio through material property engineering.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If the shared electrode is connected to ground in single-ended drive configuration to prevent cross-talk, then electrical cross-talk is prevented, but the modulator requires higher drive voltage and external amplifiers

Engineering Contradiction:
Improveelectrical cross-talkVSAvoiddrive signal voltage
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The patent segments the electrode structure into four separate electrodes (first and second electrodes for the laser section, third and fourth electrodes for the modulator section) with differential electrical connections. This segmentation enables differential drive configuration where the modulator receives differential signals without requiring the shared electrode to be grounded, thereby reducing the required drive voltage while maintaining cross-talk isolation through the inherent differential symmetry.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for reduced power consumption and eliminates the need for electrical amplifiers, enabling scalable integration in optical telecommunications and data centers without increasing costs.

Implementation Method 1

An EAM relies on the Franz-Keldysh effect or the Quantum-confined Stark effect to produce a change in the amplitude of an optical signal

Methodology Applied
Scientific EffectFranz-Keldysh effect: Franz-Keldysh Effect

Implementation Method 2

An EAM relies on the Franz-Keldysh effect or the Quantum-confined Stark effect to produce a change in the amplitude of an optical signal

Methodology Applied
Scientific EffectQuantum-confined Stark effect:

Implementation Method 3

said first section and said at least second section are monolithically integrated on said semi-insulating substrate

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS20240170914A1Semiconductor sub-assemblies for emitting modulated light
Publication Date: 2024.05.23 ALMAE TECH
  • US20240170914A1 patent drawing
  • US20240170914A1 patent drawing
  • US20240170914A1 patent drawing

AI summary

According to a first aspect, the present disclosure relates to a semiconductor sub-assembly comprising a semiconductor device comprising: a semi-insulating substrate (201); a first section (210) configured to emit light; at least a second section (220) configured to modulate light emitted by said first section (210); wherein said first section (210) and said at least second section (220) are monolithically integrated on said semi-insulating substrate (201) and have a common optical waveguide (205′); said first section (210) forms a first vertical PIN junction with a first electrode (212) and a second electrode (214) on said semi-insulating substrate (201); said second section (220) forms a second vertical PIN junction with a first electrode (222) and a second electrode (224) on said semi-insulating substrate (201); an electric resistance between said first electrode (212) of said first section (210) and said first electrode (222) of said second section (220) is superior to about 50 ohms; and an electric resistance between said second electrode (214) of said first section (210) and said second electrode (224) of said second section (220) is superior to about 50 ohms.