Monolithic Multi-Junction Photocathode for Solar Hydrogen

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Solution Overview

Problem

Current photocathodes and dual-photoelectrode systems face limitations in efficiently absorbing a broad solar spectrum and achieving high solar-to-hydrogen conversion efficiency due to material constraints, poor interfacial properties, and current matching issues, leading to low efficiency and stability in hydrogen generation and water splitting processes.

Innovation Solution

The development of a monolithically integrated multi-junction photocathode using InGaN nanowire arrays atop a planar Si solar cell wafer with a polarization-enhanced tunnel junction, allowing simultaneous proton reduction and oxygen evolution, and a dual-photoelectrode system with n-GaN nanowire photoanodes and p-InGaN nanowire photocathodes under parallel illumination, optimizing bandgap alignment and light absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional semiconductor photocathodes (Si, GaP, InP) are used to absorb solar spectrum and generate charge carriers, then photocurrent can be generated, but the conduction band minimum requirement (4.44 eV below vacuum level) limits material choice and reduces overall efficiency

Engineering Contradiction:
Improvematerial choice flexibilityVSAvoidphotocurrent density
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The photocathode is segmented into multiple functional layers: a wide-bandgap semiconductor layer (GaN or GaP) for high-energy photon absorption and charge carrier generation, and a separate catalyst layer (Pt or NiFeoxy) for proton reduction. This segmentation allows each layer to be optimized independently for its specific function, overcoming the limitation of single-material conduction band requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite material structures combining wide-bandgap semiconductors (GaN, GaP) with catalytic materials (Pt, NiFeoxy). The semiconductor provides photovoltaic function with appropriate band alignment, while the catalyst enhances proton reduction efficiency. This composite approach achieves both high photocurrent density and adaptability across different solar spectrum regions.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If dual light absorbers with narrow bandgap material (Si) and wide-bandgap materials are integrated to absorb broader solar spectrum, then spectral coverage is improved, but current matching issues between absorbers limit photocurrent density

Engineering Contradiction:
Improvesolar spectrum coverageVSAvoidphotocurrent density
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The dual-absorber system is segmented into distinct functional regions: the Si layer absorbs low-energy photons (red/NIR spectrum) while the GaN/GaP layer absorbs high-energy photons (blue/UV spectrum). Each layer operates independently with its own optimized bandgap, and the segments are connected through a tunnel junction that manages carrier transport without requiring current matching between the absorbers themselves.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A tunnel junction acts as an intermediary between the Si and GaN/GaP absorber layers. This junction enables selective carrier transport (allowing electrons from Si to inject into GaN/GaP while blocking holes) without requiring the absorbers to be current-matched. The intermediary structure decouples the current generation from the current collection, resolving the current matching limitation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If planar multi-junction photoelectrodes are used with carrier collection on front surfaces, then device structure is simplified, but photocurrent extraction is limited compared to lateral surface extraction in nanowires

Engineering Contradiction:
Improvecarrier collection structureVSAvoidcarrier extraction efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The invention transitions from planar 2D carrier collection to 1D nanowire lateral surface collection. The nanowire structure provides extensive lateral surface area for carrier extraction, enabling efficient collection from both top and side surfaces. This dimensional change from planar to vertical nanowire architecture dramatically increases the active area for carrier extraction while maintaining relatively simple device structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The photocathode is segmented into individual nanowire structures rather than a continuous planar layer. Each nanowire acts as an independent carrier extraction channel with lateral surfaces providing multiple extraction pathways. This segmentation into nanoscale units enables efficient carrier collection from large surface areas while maintaining structural simplicity through the self-organized nanowire array.

Inventive Principle:
Principle #1Segmentation

4Productivity

If external bias is applied to drive proton reduction in photocathode systems, then reaction can be initiated, but additional energy input increases operational complexity and reduces solar-to-hydrogen efficiency

Engineering Contradiction:
Improveproton reduction rateVSAvoidexternal bias energy
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The conduction band minimum energy level of the semiconductor is carefully selected and engineered to be more negative than the hydrogen evolution potential (4.44 eV below vacuum level). This parameter change in the semiconductor's electronic structure enables spontaneous proton reduction without external bias. The band alignment is optimized so that photogenerated electrons have sufficient energy to drive the HER reaction directly, eliminating the need for additional external energy input.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The photocathode system is designed to be self-driven for proton reduction. The semiconductor's conduction band provides the necessary reducing potential automatically upon photon absorption, and the catalyst layer facilitates the reaction without requiring external electrical bias. The system uses the energy from absorbed photons directly to drive the chemical reaction, making the process self-sufficient and eliminating parasitic energy losses from external biasing.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances photocurrent density and stability, achieving a solar-to-hydrogen efficiency of 26% and a power conversion efficiency of 2% across the solar spectrum, surpassing limitations of conventional dual-absorber devices and demonstrating improved performance in hydrogen generation and water splitting.

Implementation Method 1

a first semiconductor material supporting absorption of photons within a first predetermined wavelength range

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

polarization-enhanced tunnel junction

Methodology Applied
Scientific EffectQuantum tunneling:

Implementation Method 3

photochemical catalytic reaction

Methodology Applied
Scientific EffectPhotochemical reaction:

Implementation Method 4

solar-to-hydrogen efficiency

Methodology Applied
Scientific EffectSolar energy conversion: Solar Energy

Data Source

PatentUS10351963B2Photocathodes and dual photoelectrodes for nanowire photonic devices
Publication Date: 2019.07.16 MCGILL UNIV
  • US10351963B2 patent drawing
  • US10351963B2 patent drawing
  • US10351963B2 patent drawing

AI summary

Important components of direct solar based nanowire enabled chemical processing and electrochemical systems are a high efficiency and highly stable photocathode and 2-photon dual electrodes. The former enables photo-excited electrons that lead to hydrogen generation whereas the later with complementary energy bandgap photoanode and photocathode enables high efficiency, unassisted solar-driven water splitting. Accordingly, it would be beneficial to leverage the high surface areas and self-contained conversion of direct solar illuminated hydrogen generation from such nanowires with multiple junctions for broad solar spectrum absorption by providing monolithically integrated multi-junction photocathodes. It would be further beneficial to provide nanowire based dual-photoelectrode systems that together with a parallel illumination scheme, can fundamentally address these critical challenges. It would be further beneficial for these nanowire based dual-photoelectrode systems to exploit a semiconductor material family that can be tuned across the solar spectrum, can be doped both p-type and n-type and supported large current conduction.